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隧道建设(中英文) ›› 2025, Vol. 45 ›› Issue (10): 1816-1829.DOI: 10.3973/j.issn.2096-4498.2025.10.002

• 研究与探索 • 上一篇    下一篇

基于TBM岩碴形貌特征的混凝土粗骨料替代方式

闫长斌1,2, 冯仁龙1, 覃坚鹏3, 肖翔3, 卢高明2, 杨继华4   

  1. (1. 郑州大学土木工程学院, 河南 郑州 450001; 2. 隧道掘进机及智能运维全国重点实验室, 河南 郑州 450001; 3. 中国建设基础设施有限公司, 北京 100029; 4. 黄河勘测规划设计研究院有限公司, 河南 郑州 450003)
  • 出版日期:2025-10-20 发布日期:2025-10-20
  • 作者简介:闫长斌(1979—),男,河南台前人,2006年毕业于中南大学,岩土工程专业,博士,教授,现从事隧道与地下工程方面的教学与科研工作。 E-mail: yanchangbin_2001@163.com。

Substitution of Coarse Aggregates by Tunnel Boring Machine Rock Chips in Concrete: A Morphological Analysis

YAN Changbin1, 2, FENG Renlong1, QIN Jianpeng3, XIAO Xiang3, LU Gaoming2, YANG Jihua4   

  1. (1. School of Civil Engineering, Zhengzhou University, Zhengzhou 450001, Henan, China; 2. State Key Laboratory of Tunnel Boring Machine and Intelligent Operations, Zhengzhou 450001, Henan, China; 3. China Construction Infrastructure Co., Ltd., Beijing 100029, China; 4. Yellow River Engineering Consulting Co., Ltd., Zhengzhou 450003, Henan, China)
  • Online:2025-10-20 Published:2025-10-20

摘要: 为了解决TBM在硬岩段开挖过程中产生的岩碴在混凝土中掺量低、应用效果差的问题,利用三维激光扫描和图像处理技术,定量分析岩碴与碎石粗骨料的形貌特征差异,并探究岩碴的不同替代方式对混凝土工作性能和力学性能的影响。研究结果表明: 1)4.75~19.00 mm粒径区间岩碴的球形度累积分布曲线变化趋势与碎石粗骨料相反,而棱角性和颗粒纹理指数变化趋势相似,且岩碴的球形度、棱角性和颗粒纹理指数分布范围更宽; 2)相同粒径区间内岩碴的平均球形度低于碎石粗骨料,而棱角性、颗粒纹理指数和三维分形维数则较高; 3)岩碴与碎石粗骨料在球形度、棱角性和三维分形维数上的差异性随着粒径的增大而增大,颗粒纹理指数先增大后减小; 4)岩碴的替代方式会对混凝土工作性能和力学性能产生显著影响,采用常规替代方式会导致混凝土性能变差,而采用小粒径替代方式时,因其较高的球形度、更复杂的棱角、颗粒纹理和几何形态,混凝土性能最佳; 5)实际工程中,建议优先采用小粒径替代方式,利用4.75~9.50 mm粒径区间的岩碴,并将替代率控制在20%以内。

关键词: TBM岩碴, 形貌特征, 碎石粗骨料, 替代方式, 混凝土性能

Abstract: The application performance of rock chips generated during TBM excavation in hard rock sections is often unsatisfactory when used in concrete. To address this issue, three-dimensional (3D) laser scanning and image processing techniques are employed herein to quantitatively analyze the morphological characteristic differences between rock chips and conventional crushed-stone coarse aggregates. Subsequently, the effects of various substitution methods on the workability and mechanical properties of concrete are examined. The results show that: (1) The cumulative distribution curve for sphericity of 4.75-19.00 mm rock chips is opposite to that of crushedstone coarse aggregates, whereas the trends for angularity and texture index are similar. Moreover, rock chips exhibit wider distribution ranges for sphericity, angularity, and texture index. (2) Within the same particle size range, rock chips show lower average sphericity but higher angularity, texture index, and 3D fractal dimension than crushed-stone coarse aggregates. (3) Differences in sphericity, angularity, and 3D fractal dimension between rock chips and crushed-stone coarse aggregates increase with increasing particle size, while the texture index first increases and then decreases. (4) Replacing the coarse aggregates with rock chips markedly affects concrete workability and mechanical properties. Conventional substitution methods result in poorer concrete performance. Meanwhile, the small-particle-size substitution method yields optimal results because the particles possess higher sphericity, more complex angularity, and richer surface texture. (5) In practical engineering applications, the small-particle-size substitution method using 4.75-9.50 mm rock chips is recommended, with the substitution rate controlled within 20%.

Key words: TBM rock chips, morphological characteristics, crushed-stone coarse aggregates, substitution method, concrete performance