• 中国科学引文数据库(CSCD)来源期刊
  • 中文核心期刊中文科技核心期刊
  • Scopus RCCSE中国核心学术期刊
  • 美国EBSCO数据库 俄罗斯《文摘杂志》
  • 《日本科学技术振兴机构数据库(中国)》
二维码

隧道建设(中英文) ›› 2022, Vol. 42 ›› Issue (11): 1956-1962.DOI: 10.3973/j.issn.2096-4498.2022.11.016

• 施工机械 • 上一篇    下一篇

隧道大口径内衬钢瓦片运调一体机优化设计

孔德顺1, 2, 李泉1, 2, *, 高相胜3, 4   

  1. 1. 中国铁道科学研究院集团有限公司标准计量研究所, 北京 100081; 2. 北京华横科技有限公司, 北京 100081; 3. 北京工业大学 先进制造技术北京市重点实验室北京 100124; 4. 河北畅想橡塑科技有限公司, 河北 衡水 053500
  • 出版日期:2022-11-20 发布日期:2022-12-05
  • 作者简介:孔德顺(1980—),男,江苏丰县人,2017年毕业于北京工业大学,机械工程专业,博士,高级工程师,主要从事工程施工装备设计、制造工作。Email: kdslyl@aliyun.com。 *通信作者: 李泉, Email: tkyliq@163.com。

Optimum Design for Transport and Adjustment Integrated Machine for LargeDiameter Lined Steel Tile in Tunnels

KONG Deshun1, 2, LI Quan1, 2, *, GAO Xiangsheng3, 4   

  1. (1.Institute of Standard Metrology,Chinese Academy of Railway Sciences Co.,Ltd.,Beijing 100081,China;2.Beijing Huaheng Technology Co.,Ltd.,Beijing 100081,China;3.Beijing Key Laboratory of Advanced Manufacturing Technology,Beijing University of Technology,Beijing 100124,China;4.Hebei Changxiang Rubber Plastic Technology Co.,Ltd.,Hengshui 053500,Hebei,China)
  • Online:2022-11-20 Published:2022-12-05

摘要: 外界环境或者施工质量缺陷造成输水管线中预制混凝土管片裂纹或者坍塌,需运输大口径内衬钢瓦片进行加固。针对隧道内大口径内衬钢瓦片与隧道壁间隙小、长距离运输的钢瓦片为偏心结构和拼装对接精度要求高等施工技术难题,设计制造内衬钢瓦片运调一体机。针对钢瓦片的夹持机构、运输纠偏和拼装对接等关键功能进行结构优化设计和系统分析,并根据钢瓦片结构特征和施工环境确定钢瓦片的最佳夹持、运输和拼装对接方式,同时采用有限元分析方法对内衬钢瓦片运调一体机整体结构进行强度校核。实际工程应用表明: 1)内衬钢瓦片运调一体机结构设计合理,强度稳定性和设备功能满足现场施工要求,为大口径内衬钢瓦片在隧道内长距离运输和拼装对接施工提供了一种技术方案; 2)提高了内衬钢瓦片在隧道内的运输效率和拼装对接精度,并降低了施工难度和施工成本。

关键词: 隧道内衬钢瓦片; 运调一体机, 结构设计; 有限元分析; 自动控制; 样机试制

Abstract: To avoid cracks or collapse to precast concrete segments in water transmission lines due to external environment or construction quality defects, largediameter lined steel tiles are required for reinforcement. A lined steel tile transport and adjustment integrated machine is designed and manufactured to address technical construction problems such as tight space between lined steel tile and inner tunnel wall, eccentric structure of steel tile in longdistance transportation, and high assembly accuracy requirement. Next, structural design and systematic analyses are conducted on the clamping structure, transportation correction system, and assembly and docking of the steel tiles, and optimal schemes are proposed. Finally, the strength of the transport and adjustment integrated machine is examined by finite element analysis. The results of the analysis reveal the following: (1) The structural design is reasonable, the strength is stable, and the functions of the machine meet relevant requirements of site construction, which can provide a technical scheme for the longdistance transportation, assembling, and docking construction of largediameter lined steel tiles in tunnels. (2) The machine improves the transportation efficiency, assembly and docking accuracy of lined steel tiles, and reduces the cost and construction difficulty.

Key words: lined steel tiles in tunnel, transportation and adjustment integrated machine, structural design, finite element analysis; automatic control, prototype test