盾构主驱动减速机国产化开发研究

刘金祥; 陈馈; 孙尚贞; 冯欢欢

doi:10.3973/j.issn.1672-741X.2014.08.014

隧道建设 >

2014 , Vol. 34 >Issue 8: 790 - 796

DOI: https://doi.org/10.3973/j.issn.1672-741X.2014.08.014

施工机械

盾构主驱动减速机国产化开发研究

刘金祥 ,
陈馈 ,
孙尚贞 ,
冯欢欢

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（1. 中铁隧道集团公司专用设备中心，河南洛阳 471009；2. 盾构及掘进技术国家重点实验室，河南郑州 450001；3. 蚌埠市行星工程机械有限公司，安徽蚌埠 233010）

刘金祥（1965—），男，河南新密人，1988年毕业于长沙铁道学院，工程机械专业，本科，教授级高级工程师，现从事盾构技术研究与管理工作。

收稿日期: 2014-04-03

修回日期: 2014-06-10

网络出版日期: 2014-08-21

基金资助

国际科技合作专项（2011DFB71550）；中铁隧道集团科技创新计划（隧研合2012-05）

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Study on Localization of Main Drive Reducers of Shield

LIU Jinxiang ,
CHEN Kui ,
SUN Shangzhen ,
FENG Huanhuan

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(1. Tunneling Dedicated Equipment Center of China Railway Tunnel Group，Luoyang 471009，Henan，China; 2. State Key Laboratory of Shield Machine and Boring Technology, Zhengzhou 450001, Henan, China; 3. Bengbu Xingxing Construction Machinery Co., Ltd., Bengbu 233010, Anhui, China)

Received date: 2014-04-03

Revised date: 2014-06-10

Online published: 2014-08-21

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摘要

基于国内外减速机发展概况及盾构主驱动减速机国产化研究的现状，提出盾构主驱动减速机国产化不仅是我国盾构行业发展的迫切需要，同时具备一定的国产化条件。在对LOVAT 246盾构主驱动减速机前期使用过程中出现的故障现象进行统计分析的基础上，针对所出现故障的特殊性，从材料选用、齿轮模数与尺寸、轴承优化选型等方面进行国产化研究。经过现场试用后，其样机性能完全满足盾构正常掘进需求。盾构主驱动减速机国产化开发研究，对提升我国盾构技术水平有着重大意义。

关键词： 盾构; 主驱动减速机; 国产化; 优化设计

本文引用格式

刘金祥 , 陈馈 , 孙尚贞 , 冯欢欢 . 盾构主驱动减速机国产化开发研究[J]. 隧道建设, 2014 , 34(8) : 790 -796 . DOI: 10.3973/j.issn.1672-741X.2014.08.014

Abstract

The localization of shield is of great necessity for China. In this paper, thestateoftheart of the development of the main drive reducers of shield in China and abroad is presented, and study is made on the localization of the main drive reducers of shield in China. The fault phenomenon of the main drive reducers of LOVAT 246 shield is summarized and analyzed, and study is made on the localization of the reducers in terms of material selection, gear modulus and dimension selection and bearing optimization. The trial of the prototype shield with the developed reducers proves that the reducers developed can meet the requirements of the normal shield tunneling completely. The study on the localization of the main drive reducers of shield has great significance in improving the shield technology.

Key words： shield; main drive reducer; localization; optimization design

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