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施工机械

电涡流传感器在盾构滚刀磨损监测系统中的应用研究

  • 李东利 ,
  • 孙志洪 ,
  • 任德志 ,
  • 孙伟
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  • (1. 中铁工程装备集团有限公司, 河南 郑州 450016; 2. 河南科技大学, 河南 洛阳 471003)
李东利(1987—),男,河南柘城人,2013年毕业于沈阳航空航天大学,计算机应用技术专业,硕士,助理工程师,现从事隧道设备自动化控制系统设计及科研工作。Email: liovzhe@126.com。

收稿日期: 2015-12-15

  修回日期: 2016-02-27

  网络出版日期: 2016-06-29

Study of Application of Eddycurrent Sensor to Disccutter Wear  Monitoring System of Shield Machines

  • LI Dongli ,
  • SUN Zhihong ,
  • REN Dezhi ,
  • SUN Wei
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  • (1. China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China;  2. Henan University of Science and Technology, Luoyang 471003, Henan, China)

Received date: 2015-12-15

  Revised date: 2016-02-27

  Online published: 2016-06-29

摘要

为了在盾构掘进过程中实时监测滚刀的磨损和工作情况,建立一套基于电涡流传感器的滚刀磨损实时监测系统,将滚刀刀圈与传感器之间的距离变化转换为电压信号,经计算处理后得到滚刀刀圈的磨损量。重点探讨电涡流传感器的检测机制,并设计制作结构紧凑、测量精度较高的非接触式电涡流传感器。结合某工程现场试验结果进行温度补偿,实现了滚刀磨损的实时监测,试验结果表明了电涡流传感器在该系统中的有效性。

本文引用格式

李东利 , 孙志洪 , 任德志 , 孙伟 . 电涡流传感器在盾构滚刀磨损监测系统中的应用研究[J]. 隧道建设, 2016 , 36(6) : 766 -770 . DOI: 10.3973/j.issn.1672-741X.2016.06.018

Abstract

A realtime disccutter wear monitoring system of shield machine based on eddycurrent sensor is established so as to control the wear and working status of disccutter. The distance variations between disccutter ring and sensor are turned into electrical signal and then based on which the wear of disccutter ring can be calculated. The detection mechanism of eddycurrent sensor is discussed emphatically. The noncontact eddycurrent sensor with compact structure and high detecting accuracy is designed. The temperature compensation is carried out in a project and realtime disccutter wear monitoring is realized. The testing results illustrate that the eddycurrent sensor is feasible for the monitoring system. 

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