基于机器操作的TBM一体化刀具系统设计及试验研究

杨冬建; 卓普周; 郭正刚; 孟智超; 白亮; 霍军周

doi:10.3973/j.issn.2096-4498.2020.08.018

隧道建设 >

2020 , Vol. 40 >Issue 8: 1236 - 1242

DOI: https://doi.org/10.3973/j.issn.2096-4498.2020.08.018

施工机械

基于机器操作的TBM一体化刀具系统设计及试验研究

杨冬建 ,
卓普周 ,
郭正刚 ,
孟智超 ,
白亮 ,
霍军周

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(1. 大连理工大学机械工程学院，辽宁大连 116024； 2. 中铁工程装备集团有限公司，河南郑州 450000； 3. 中铁隧道股份有限公司，河南郑州 450000）

杨冬建（1995—），男，河南漯河人，大连理工大学机械设计及理论专业在读硕士，研究方向为基于机器人技术的重大装备智能化设计。E-mail： yangdongjian@mail.dlut.edu.cn。*通信作者：郭正刚， E-mail： gzg@dlut.edu.cn。

网络出版日期: 2020-09-03

基金资助

国家重点研发计划(2018YFC0808205，2018YFB1306701)；国家自然科学基金（51875076）；辽宁省自然基金(2019-KF-04-05)

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Design and Experimental Research of TBM Integrated Cutter System Based on Robot Operation

YANG Dongjian ,
ZHUO Puzhou ,
GUO Zhenggang ,
MENG Zhichao ,
BAI Liang ,
HUO Junzhou

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(1. School of Mechanical Engineering, Dalian University of Technology, Dalian 116024, Liaoning, China; 2. China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450000, Henan, China; 3. China Railway Tunnel Stock Co., Ltd., Zhengzhou 450000, Henan, China)

Online published: 2020-09-03

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摘要

为实现TBM换刀机器人对刀具系统的快速拆卸，提出一种基于机器操作的TBM一体化刀具系统。针对其应用场景及对象，提出6项性能评价指标，并进行分析。最后按照1∶4的缩尺比例对传统刀具系统及一体式刀具系统进行振动紧固性试验。试验结果显示：经过20 h加速度为3g、振动频率为30 Hz的振动试验后,传统刀具残余预紧力百分比下降幅度是一体化刀具系统的2.31倍，一体式刀具系统的防松性能优于传统刀具系统，所提出的新型一体式刀具系统能够满足TBM换刀机器人的要求。

关键词： TBM; 一体化刀具系统; 机器人换刀; 防松性能

本文引用格式

杨冬建 , 卓普周 , 郭正刚 , 孟智超 , 白亮 , 霍军周 . 基于机器操作的TBM一体化刀具系统设计及试验研究[J]. 隧道建设, 2020 , 40(8) : 1236 -1242 . DOI: 10.3973/j.issn.2096-4498.2020.08.018

Abstract

In order to realize rapid disassembly of TBM cutter system by robot, a TBM integrated cutter system based on robot operation is proposed. According to the applicable scenarios and objects of the integrated cutter system, six performance evaluation indices are proposed and analyzed. According to the scale of 1∶4, the vibration tightening experiment is carried out on traditional cutter system and integrated cutter system. The experimental results show that the percentage of residual preload of traditional cutter decreases 2.31 times as much as that of integrated cutter system after 20 h vibration experiment with acceleration of 3g and vibration frequency of 30 Hz, which indicates that the antiloose performance of integrated cutter system is better than that of the traditional one, and the new integrated cutter system recommended can meet the TBM requirement of cutter replacement by robot.

Key words： TBM; integrated cutter system; cutter replacement by robots; antiloose performance

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