针对传统刀具更换动作复杂、机器人无法快速拆装刀具的问题,分析传统刀具卡块式紧固方式的受力特点,进行联动传动链与结构尺寸综合设计,开发一种连杆闭锁刀具紧固结构,实现机器人一次动作完成刀具快速拆装。利用有限元技术和接触理论,建立刀座紧固力学模型,研究刀座设计参数对刀座结构性能和紧固性能的影响关系;通过ANSYS Workbench平台,分析掘进工作状态下刀座应力分布和变形量,验证新型刀座静强度可靠性。经分析,新型刀座能够实现机器人一次位姿调整下刀具快速拆装,且满足掘进机施工对刀座系统的力学性能要求。
There are many problems in traditional cutter
replacement of shield, such as complex replacing action and slow disassemble
and assemble of cutters by robot. Accordingly, a connecting rod locking cutter
fastening mechanism is designed to realize rapid disassembly and assembly of
the disc cutter by robot. The stress characteristics of the traditional
clamping cutter fastening method are analyzed, and the linkage transmission
chain and structural size are comprehensively designed to develop a connecting
rod locking cutter fastening structure. The finite element technology and
contact theory are used to establish a mechanical model of cutter holder
fastening, and the influence of cutter holder design parameters on the
structural performance and fastening performance of cutter holder is studied.
Through the ANSYS Workbench platform, the stress distribution and deformation
of the cutter holder under tunneling condition are analyzed to verify the
reliability of the static strength of the new cutter holder. The analytical results
show that the new cutter holder can realize the rapid disassembly and assembly
of the cutter under the onetime pose adjustment of the robot
and meet the mechanical performance requirements of the cutter holder system
during shield tunneling.