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施工机械

深中通道工程超大型构件轮轨式台车移动系统设计与应用

  • 董洪静 ,
  • 艾荣军 ,
  • 赵国臻 ,
  • 王晓东
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  • (1. 中交四航工程研究院有限公司, 广东 广州 510230; 2. 南方海洋科学与工程广东省实验室(珠海), 广东 珠海 519000; 3. 中交四航局江门航通船业有限公司, 广东 江门 529145; 4. 中交四航局第二工程有限公司, 广东 广州 510230)

董洪静(1992—),女,江苏连云港人,2017年毕业于河海大学,水利工程专业,硕士,工程师,主要从事水运工程工艺技术与装备研发相关工作。E-mail: 1198950247@qq.com。

网络出版日期: 2021-10-01

基金资助

广东省重点领域研发计划项目(2019B111105002)

Design and Application of a Moving System with Wheel-Rail Trolley for Ultra-Large Components Used in ShenzhenZhongshan Link

  • DONG Hongjing ,
  • AI Rongjun ,
  • ZHAO Guozhen ,
  • WANG Xiaodong
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  • (1. CCCC Fourth Harbor Engineering Institute Co., Ltd., Guangzhou 510230, Guangdong, China; 2. Southern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai 519000, Guangdong, China; 3. Jiangmen Hangtong Shipbuilding Co., Ltd. of CCCC Fourth Harbor Engineering Co., Ltd., Jiangmen 529145, Guangdong, China; 4. The Second Engineering Company of CCCC Fourth Harbor Engineering Co., Ltd., Guangzhou 510230, Guangdong, China)

Online published: 2021-10-01

摘要

为解决大型构件采用滑移方式移动存在的移动设备结构复杂、操作繁琐、轴线偏差控制难度大、施工效率低、运行成本较高等问题,依托深中通道钢壳混凝土沉管预制项目,研制出一套轮轨式台车移动系统。从总体设计、轮径选择、结构承载力复核、顶板设计和驱动设计等方面对轮轨式台车移动系统进行详细分析,开展现场试验,并进行效率及经济分析对比。实践证明,轮轨式台车移动系统移动工效高、同步性高,且轴线偏差控制满足规范和设计使用要求,可保证8万t级超大型构件移动过程安全高效。

本文引用格式

董洪静 , 艾荣军 , 赵国臻 , 王晓东 . 深中通道工程超大型构件轮轨式台车移动系统设计与应用[J]. 隧道建设, 2021 , 41(9) : 1594 -1603 . DOI: 10.3973/j.issn.2096-4498.2021.09.019

Abstract

Multiple problems will be encountered when the slip mode is adopted in the moving system of a large component. These problems include complex structure, fussy operation, difficult axis deviation control, low construction efficiency, and high operation cost. A moving system with a wheelrail trolley is designed and developed herein for a steelshell concreteimmersed tube prefabrication project in the ShenzhenZhongshan Link. A detailed analysis on this moving system is conducted from the aspects of the overall design, wheel diameter selection, bearing capacity review, roof design, and drive system design. A field test and a comparison of the construction efficiency and the economic benefits are conducted. The practical results show that the moving system with a wheelrail trolley has high construction efficiency and synchronization. Its axis deviation control also meets relevant specifications and design requirements, ensuring that ultralarge components with a weight exceeding 80 000 tons can be moved safely and efficiently.

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