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研究与探索

管片接缝密封垫接触面泄漏率的数值模拟研究

  • 肖明清 ,
  • 张超勇 ,
  • 薛光桥 ,
  • 虞雄兵
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  • (1. 中铁第四勘察设计院集团有限公司, 湖北 武汉 430063; 2. 水下隧道技术国家地方联合工程研究中心, 湖北 武汉 430063; 3. 华中科技大学, 湖北 武汉 430074)

肖明清(1970—),男,湖南新邵人,1992年毕业于西南交通大学,地下工程与隧道工程专业,博士,教授级高级工程师,现从事隧道及地下工程设计方面的研究工作。 E-mail: tsyxmq@163.com。

网络出版日期: 2021-11-04

Numerical Simulation on Leakage Rate of Contact Surface of Segment Joint Sealing Gaskets

  • XIAO Mingqing ,
  • ZHANG Chaoyong ,
  • XUE Guangqiao ,
  • YU Xiongbing
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  • (1. China Railway Siyuan Survey and Design Group Co., Ltd., Wuhan 430063, Hubei, China; 2. National-Local Joint Engineering Research Center of Underwater Tunnelling Technology, Wuhan 430063, Hubei, China;  3. Huazhong University of Science and Technology, Wuhan 430074, Hubei, China)

Online published: 2021-11-04

摘要

为从微观角度探究管片接缝密封垫的防水机制,基于Roth模型建立密封垫接触面的泄漏通道模型,推导出泄露率的计算公式;通过建立宏观密封垫数值模型和微观锥型峰数值模型,完成以粗糙度、张开量、错位量和硬度为4个影响因素,以泄露率和平均正压力为评价指标的正交试验。主要结论如下: 1)泄露率可以作为评价密封垫防水性能的一个重要指标; 2)随着粗糙度的增加,泄露率逐渐增大,尤其是当粗糙度大于0.8 μm时,泄露率几乎呈指数型增长,考虑到降低粗糙度会增加工程造价,建议密封垫粗糙度控制在0.4~0.8 μm; 3)粗糙度直接决定了初始泄漏通道的尺寸,因此,相比于硬度、张开量、错位量3个因素,粗糙度对于泄露率的影响最为显著。

本文引用格式

肖明清 , 张超勇 , 薛光桥 , 虞雄兵 . 管片接缝密封垫接触面泄漏率的数值模拟研究[J]. 隧道建设, 2021 , 41(10) : 1654 -1661 . DOI: 10.3973/j.issn.2096-4498.2021.10.004

Abstract

To explore the waterproof mechanism of sealing gaskets of segment joint from a microscopic view, the leakage channel model of the contact surface of sealing gaskets is established based on the Roth model to deduce the calculation formula of the leakage rate. Thereafter, the macroscopic sealing gasket numerical and microscopic conical peak numerical models are established to conduct the orthogonal test using the roughness, opening amount, dislocation amount, and hardness as the influencing factors, and the leakage rate and average positive pressure as the evaluation indexes. The main conclusions are drawn as follows: (1) The leakage rate can be used as an important index to evaluate the waterproof performance of sealing gaskets. (2) The leakage rate gradually increases as the roughness increases, and it increases exponentially when the roughness exceeds 0.8 μm. Hence, based on engineering cost, the recommended roughness of sealing gaskets ranges from 0.4 to 0.8 μm. (3) The roughness directly determines the size of the initial leakage channel; therefore, the influence of roughness on the leakage rate is the most significant compared with the effects of hardness, opening amount, and dislocation amount.

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