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施工机械

基于ANSYS的盾构复合刀盘扩径改造设计

  • 陈乾坤
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  • (中铁隧道局集团有限公司设备分公司, 河南 洛阳〓471009)
陈乾坤(1996—),男,河南商丘人,2018年毕业于西南交通大学, 机械设计制造及其自动化专业, 本科,助理工程师,主要从事隧道专用设备的理论设计与实践研究工作。Email: 1501542132@qq.com。

网络出版日期: 2023-03-27

EnlargingDiameter Modification of Composite Cutterhead of Shield Based on ANSYS

  • CHEN Qiankun
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  • ( Equipment Branch of China Railway Tunnel Bureau Group Co., Ltd., Luoyang 471009, Henan, China )

Online published: 2023-03-27

摘要

为满足合肥地铁新建轨道交通线路适用于管片外径6 200 mm的盾构区间施工要求,采用原适用于管片外径6 000 mm的某常规土压平衡盾构进行扩径改造设计。首先,设计了该盾构复合刀盘的扩径改造方案,开挖直径由原6 280 mm扩径至6 470 mm。然后,在分析计算盾构刀盘受力组成的基础上,利用Solidworks软件建立刀盘扩径改造后的三维模型。最后,通过ANSYS有限元仿真软件对扩径改造后的刀盘进行静力学和模态分析验证。结果表明,扩径改造设计后的复合刀盘满足强度、刚度使用要求。目前,该盾构刀盘已完成工厂内的扩径改造并运抵项目,后续将在合肥地铁建设中得到实际应用。

本文引用格式

陈乾坤 . 基于ANSYS的盾构复合刀盘扩径改造设计[J]. 隧道建设, 2022 , 42(S2) : 533 -540 . DOI: 10.3973/j.issn.2096-4498.2022.S2.067

Abstract

The construction shield section for the new rail transit line of Hefei metro requires to apply to the shield segment outer diameter of 6 200 mm. In order to meet the requirement, an EPB shield with the shield tunnel segment outer diameter of 6 000 mm is studied. First, an expansion modification scheme for composite cutterhead of shiled machine is proposed, the excavation diameter of which is modified from 6 280 mm to 6 470 mm. Then, on the basis of analyzing and calculating the force composition of shield cutterhead, a 3D model is established by using Solidworks. Last, the modified cutterhead is validated by ANSYS software for static and modal analysis, the results show that the modified composite cutterhead meets the requirements of strength and stiffness. At present, the cutterhead of the shield machine has completed the modification design in the factory and arrived at the project, and will be practically applied in the construction of Hefei metro.
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