为探究CO2泡沫对水泥基浆液性能的改进作用,利用CO2泡沫水泥浆替换相同水灰比的原始水泥浆,对影响浆液性能的因素进行正交试验,对浆液的水胶比、粉灰比、胶砂比和膨水比进行极差分析,综合确定影响改性浆液性能的主要因素,并确定浆液最佳配比。此外,将改性浆液与南京地铁7号线盾构施工中所使用的同步注浆浆液各项性能参数进行对比分析,并进行SEM和XRD微观机制分析。试验结果表明: 1)当浆泡比为1∶4.5,水灰比为1∶2.4,发泡气压为0.02 MPa,转速为70 r/s时,浆液抗压强度较高,且密度、析水率、相对密度等性能满足实际现场要求。2)相比非加气浆液,CO2的碳化作用使得泡沫水泥浆在较短养护时间内达到了较高的强度。极差分析结果表明: 1)浆液最佳配比为水胶比0.8,粉灰比2.0,胶砂比0.5,膨水比0.16。2)浆液凝结时间随水胶比和膨水比的增大而增加;
膨水比对浆液稠度、初始流动度和析水率的影响显著。与南京地铁7号线盾构施工中所使用的同步注浆浆液相比,改性浆液具有较低的流动性和较小的密度,稠度、初始流动度性能得以改善,凝结时间缩短,强度有较大的提高。
To explore the modification effect of CO2
foam on the properties of cementbased grout, the
cementbased grout modified by CO2 foam is used to replace the original grout with the same watercement ratio. Then, a range analysis is conducted for the ratios of
waterbinder, fly ashcement,
bindersand, and bentonitewater
of the slurry to comprehensively determine the main factors affecting the
performance of the modified slurry and optimal mixing proportions. In addition,
the performance parameters of the modified slurry are compared with those of
the synchronous grouting slurry currently being used in the shield tunneling of
the Nanjing metro line 7. Further, microscopic mechanism tests are performed
using the scanning electron microscope and Xray
diffraction. The test results show that: (1) For the slurryfoam ratio of 1∶4.5, watercement ratio of 1∶2.4, foaming pressure of
0.02 MPa, and rotational speed of 70 r/s, the compressive strength of the
slurry is high, and the density, water separation rate, specific gravity, and
other properties can meet the actual site requirements. (2) The carbonation of
CO2 reduces the time for foamed grout to achieve a
higher strength. In addition, the results of the range analysis show that the
optimal waterbinder, fly ashcement,
bindersand, and bentonitewater
ratios are 0.8, 2.0, 0.5, and 0.16, respectively. The setting time of the
slurry increases with the increasing waterbinder and
bentonitewater ratios. In addition, the bentonitewater ratio has a significant effect on the consistency, initial
fluidity, and water separation rate of the slurry. Compared with the
synchronous grouting slurry currently being used in the shield tunneling of the
Nanjing metro line 7, the modified slurry has lower fluidity and density,
higher consistency, initial fluidity, density, stone rate properties, and
strength, as well as a shorter setting time under the action of carbonization
by the CO2 foam.