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施工机械

抽水蓄能电站TBM硬岩掘进滚刀磨损研究

  • 姜桥 ,
  • 王双敬 ,
  • 荆留杰 ,
  • 施云龙 ,
  • 魏晓龙 ,
  • 李鹏宇 ,
  • 杨晨
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  • (1. 中铁工程装备集团有限公司, 河南 郑州 450016; 2. 北京交通大学土木建筑工程学院, 北京 100044)
姜桥(1983—),男,贵州福泉人,2009年毕业于中南大学,机械设计制造及其自动化专业,本科,高级工程师,现从事隧道施工装备的研发制造及施工生产与技术管理工作。E-mail: jiangq321@163.com。*通信作者: 王双敬, E-mail: shuangjingde@163.com。

网络出版日期: 2024-12-20

Disc Cutter Wear of Tunnel Boring Machine in Hard Rocks of Pumped Storage Hydropower Station

  • JIANG Qiao ,
  • WANG Shuangjing ,
  • JING Liujie ,
  • SHI Yunlong ,
  • WEI Xiaolong ,
  • LI Pengyu ,
  • YANG Chen
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  • (1. China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China; 2. School of Civil Engineering, Beijing Jiaotong University, Beijing 100044, China)

Online published: 2024-12-20

摘要

为分析TBM硬岩掘进时刀盘分区滚刀的磨损规律,以文登抽水蓄能电站排水廊道TBM硬岩掘进滚刀磨损数据为例,通过对滚刀运动形式的分析,研究中心滚刀异常磨损机制,建立基于掘进参数的滚刀磨损量预测模型。研究结果表明: 1)硬岩掘进过程中刀盘在最大推力作用下无法有效破岩,滚刀半径与安装半径不协调造成中心滚刀区域异常磨损; 2)提出的滚刀磨损预测模型可准确反映出掘进参数、掘进进尺和安装半径的综合影响。

本文引用格式

姜桥 , 王双敬 , 荆留杰 , 施云龙 , 魏晓龙 , 李鹏宇 , 杨晨 . 抽水蓄能电站TBM硬岩掘进滚刀磨损研究[J]. 隧道建设, 2024 , 44(S2) : 470 -477 . DOI: 10.3973/j.issn.2096-4498.2024.S2.048

Abstract

To explore the disc cutter wear patterns of tunnel boring machine (TBM) in hard rock, a case study is conducted on the Wendeng pumped storage hydropower station. The disc cutter wear data of the case study is collected, based on which, abnormal wear mechanization of center cutter is examined through cutter motion analysis, and a prediction model for cutter wear based on tunneling parameters is established. The results reveal the following: (1) The cutterhead cannot break the rock effectively under the maximum thrust in hard rock tunneling, and abnormal wear of central disc cutter occurs due to disharmony between the cutter radius and the installation radius. (2) The proposed wear prediction model accurately reflects the comprehensive impact of tunneling parameters tunneling length, and installation radius.
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