由于装配式地下连续墙单幅长细比大、吨位重、预埋件繁多等,存在预埋件定位控制难度大、吊装安全风险高、防水处理要求高等施工难题。采用现场流水化预制+智能工装设备安装的总体方案施工,研发一体化成型模具,采用多点定位栓钉+定制卡具进行CT预埋件及螺纹套筒高精度定位,结合构件内外温感仪器、智能养护等,实现装配式地下连续墙流水化预制,保证预制精度及质量;采用大型双履带吊结合定制砂箱,实现超长、大吨位装配式地下连续墙吊装安全直立翻转;研发一套集自动走行系统+自动调平系统+多轴联动电控机械臂于一体的智能工装,实现装配式地下连续墙高精度定位安装及全过程实时监控。最终实现装配式地下连续墙的安全、高质量、高效施工。
Prefabricated diaphragm walls have many disadvantages,
such as single-width slenderness ratio, large weight, and multiple embedded parts.
These pose great challenges to positioning control of embedded parts, safety
risk of hoisting, and waterproof treatment. To address these challenges, an
overall construction scheme of on-site streamlined
prefabrication and intelligent tooling equipment installation is adopted, and
an integrated mold is designed and developed. Multi-point
positioning stud + customized fixture are used for high-precision positioning of CT embedded parts and threaded sleeves.
Internal and external temperature sensors and intelligent maintenance technology
are adopted to achieve streamlined prefabrication of diaphragm walls, thus
ensuring prefabrication accuracy and quality. Large double-crawler crane and customized sand box are used to achieve safe
vertical overturn of diaphragm walls. A set of intelligent equipment
integrating automatic walking system + automatic leveling system + multi-axis linkage electronic control robot arm is adopted to achieve high-precision positioning and installation of prefabricated diaphragm
wall and real-time monitoring of the entire process.
Finally, safe, high-quality, and efficient construction
of prefabricated diaphragm walls is realized.