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研究与探索

黏性地层盾构刀盘堵塞的电-化协同降黏试验与模拟

  • 郝思豪文松 ,
  • 李树忱 ,
  • 李雪薇 ,
  • 刘日成 ,
  • 尹威方 ,
  • 许柯淳
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  • (1. 中国矿业大学 深地工程智能建造与健康运维全国重点实验室, 江苏 徐州 221116; 2. 中国矿业大学力学与土木工程学院, 江苏 徐州 221116)
郝思豪文松(2001—),男,河北保定人,中国矿业大学岩土工程专业在读博士,研究方向为隧道与地下工程。E-mail: tb24220018a51@cumt.edu.cn。*通信作者: 李树忱, E-mail: scli@cumt.edu.cn。

网络出版日期: 2026-03-20

Experimental Simulation of Electrochemical Synergistic De-adhesion for Mitigating Shield Cutterhead Clogging in Clayey Strata

  • HAO Sihaowensong ,
  • LI Shuchen ,
  • LI Xuewei ,
  • LIU Richeng ,
  • YIN Weifang ,
  • XU Kechun
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  • (1. State Key Laboratory of Intelligent Construction and Healthy Operation and Maintenance of Deep Underground Engineering, China University of Mining and Technology, Xuzhou 221116, Jiangsu, China; 2. School of Mechanics and Civil Engineering, China University of Mining and Technology, Xuzhou 221116, Jiangsu, China)

Online published: 2026-03-20

摘要

盾构施工穿越黏性地层过程中,易发生刀盘结泥饼,导致掘进受阻,严重制约施工效率。针对施工现场降黏措施不稳定的问题,提出一种利用电渗透技术-化学改良技术协同降低黏土黏附性的方法,以揭示关键控制参数对降黏效果与能耗的影响规律,并评估其工程尺度适用性与优化取值范围。在不同电压、泥饼厚度和改良剂体积分数下,开展倾斜板和孔隙水迁移试验,构建横截面直径6.88 m、厚度1.5 m的等效尺寸数值模型,进行电-化协同降黏模拟分析。研究结果表明: 1)电压与降黏效果呈正相关,而在相同电压条件下泥饼厚度与降黏效果呈负相关; 2)室内试验条件下,当泥饼厚度为20 mm、改良剂体积分数为3%且电压为5 V时,降黏效果与能耗水平达到较优平衡; 3)数值模拟表明,低电压工况下降黏速率较慢且整体效果有限,随着电压升高降黏速率与影响范围显著提高,但在高电压区间增幅逐渐减小; 4)掺入渣土改良剂可显著扩大电渗降黏有效作用范围,在等效尺寸模型计算条件下,当电压为20 V、改良剂体积分数为3%时,电-化协同降黏整体效果最优。综上所述,电-化协同降黏方法可有效提升刀盘-黏土界面降黏效果,工程应用中应综合考虑能耗、地层条件与装备约束,优化电压与改良剂配比,以实现降黏效果与施工效率的综合最优。

本文引用格式

郝思豪文松 , 李树忱 , 李雪薇 , 刘日成 , 尹威方 , 许柯淳 . 黏性地层盾构刀盘堵塞的电-化协同降黏试验与模拟[J]. 隧道建设, 2026 , 46(3) : 586 -598 . DOI: 10.3973/j.issn.2096-4498.2026.03.012

Abstract

During shield tunneling through cohesive ground, mud-cake formation on the cutterhead readily occurs, leading to excavation hindrance and severely constraining tunneling efficiency. To address the instability of anti-adhesion measures in field applications, this study proposes an electro-osmosis-chemical modification synergistic approach to reduce clay adhesiveness. It further investigates the effects of key control parameters on de-adhesion performance and energy consumption, and evaluates its engineering-scale applicability and optimal parameter ranges. Inclined-plane tests and pore-water migration experiments are conducted under varying voltages, mud-cake thicknesses, and modifier dosages. An equivalent-scale numerical model (cross-sectional diameter of 6.88 m and thickness of 1.5 m) is developed to simulate and analyze the electrochemical synergistic de-adhesion process. The results indicate the following: (1) De-adhesion performance increases with increasing voltage but decreases with increasing mud-cake thickness at a given voltage. (2) Under laboratory conditions, a favorable balance between de-adhesion performance and energy consumption is achieved when the mud-cake thickness is 20 mm, the modifier dosage is 3%, and the applied voltage is 5 V. (3) Numerical simulations show that under low-voltage conditions, the de-adhesion rate is slow, and the overall effectiveness is limited. As the voltage increases, both the de-adhesion rate and the affected zone increase markedly, whereas the incremental gains gradually diminish in the highvoltage regime. (4) Incorporating the soilconditioning agent markedly expands the effective influence zone of electro-osmotic de-adhesion. Under the equivalent-scale numerical model, the overall electrochemical synergistic de-adhesion performance is optimal at 20 V with a 3% modifier dosage. In summary, the electrochemical synergistic de-adhesion approach effectively enhances the anti-adhesion performance at the cutterhead-clay interface. For engineering applications, the voltage and modifier formulation should be optimized by jointly considering energy consumption, ground conditions, and equipment constraints to optimize the de-adhesion performance and tunneling efficiency.
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