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隧道建设(中英文) ›› 2023, Vol. 43 ›› Issue (11): 1954-1963.DOI: 10.3973/j.issn.2096-4498.2023.11.015

• 施工技术 • 上一篇    下一篇

双护盾TBM管片壁后豆砾石与底部灌浆同步回填技术研究——以青岛地铁6号线某工程为例

王守慧1, 杨星2, 江玉生2, 刘泉维1, 3, 赵继增1, 3, 朱志敬4, 邵长志4, 谭卓林5, 杨志勇2, *   

  1. (1. 青岛地铁集团有限公司, 山东 青岛 266045 2. 中国矿业大学(北京)力学与建筑工程学院, 北京 100083;3. 青岛市地铁六号线有限公司, 山东 青岛 266427; 4. 山东大学土建与水利学院, 山东 济南 250002;5. 中铁二局集团有限公司, 四川 成都 610031)

  • 出版日期:2023-11-20 发布日期:2023-12-08
  • 作者简介:王守慧(1969—),男,山东烟台人,1993年毕业于石家庄铁道大学,隧道与地下工程专业,本科,教授级高级工程师,现主要从事城市地下轨道交通建设管理与运营工作。 Email: 572066456@qq.com。 *通信作者: 杨志勇, Email: yangzy1010@126.com。

Synchronous Backfilling Technology for Gravel and Bottom Grouting Behind Double-Shield Tunnel Boring Machine Segment: A Case Study of a

Section of Qingdao Metro Line 6

WANG Shouhui1, YANG Xing2, JIANG Yusheng2, LIU Quanwei1, 3,  ZHAO Jizeng1, 3, ZHU Zhijing4,SHAO Changzhi4, TAN Zhuolin5, YANG Zhiyong2, *   

  1. (1. Qingdao Metro Group Co., Ltd., Qingdao 266045, Shandong, China; 2. School of Mechanics and Civil Engineering,China University of Mining and Technology Beijing, Beijing 100083, China; 3. Qingdao Metro Line 6 Co., Ltd.,Qingdao 266427, Shandong, China; 4. School of Civil Engineering, Shandong University, Jinan 250002,Shandong, China; 5. China Railway No. 2 Engineering Group Co., Ltd., Chengdu 610031, Sichuan, China)

  • Online:2023-11-20 Published:2023-12-08

摘要: 为解决双护盾TBM管片壁后回填豆砾石不及时、回填效果差、灌浆滞后等问题,考虑TBM盾尾的结构形式、与围岩和管片的位置关系,针对性设计一种耐磨、易拆卸、高弹性、封堵效果良好的新型TBM盾尾封堵板,提出豆砾石与底部灌浆同步回填技术,并在青岛地铁6号线某区间进行现场试验,验证该技术的可行性,得到浆液配比、灌浆量、灌浆点位等关键指标。结果表明: 1)封堵板的安装能够使豆砾石提前吹填,实现底部同步灌浆; 2)采用水灰比为2.35的浆液稠度低于13 cm,能够满足向豆砾石孔隙渗透的要求,又能避免因稠度不足而导致的灌浆过程中的流失; 3)灌浆点位建议设在管片4点钟和8点钟(时钟方位)位置,位置过高或过低都容易导致浆液流失。

关键词: 地铁, 双护盾TBM, 管片, 豆砾石, 灌浆, 同步回填

Abstract: To address challenges related to untimely gravel backfilling, suboptimal backfilling effects, and delayed grouting behind the doubleshield tunnel boring machine(TBM) segment, a novel TBM shield tail sealing plate that is characterized by high wearresistance, easy assembly, elevated elasticity, and effective sealing is proposed. This design considers the structural mode of the TBM shield tail and its positional relationship with surrounding rocks and segments, facilitating synchronous backfilling of gravel and bottom grouting. To validate the feasibility of this technology, a field test is conducted on a section of Qingdao metro line 6. Primary indices, such as grout mixing ratio, grouting amount, and positions are collected. The results highlight the following key findings: (1) The installation of the sealing plate ensures the advance backfilling of gravel, thereby creating favorable conditions for synchronous bottom grouting. (2) A slurry with a watercement ratio of 2.35 and a consistency of less than 13 cm is sufficient to meet the gravel grouting requirements. (3) For the lower segment, it is recommended that grouting points be positioned at a 60° angle against the WT〗Y〖WT5《TNR》〗line of the tunnel crosssection to prevent grout overflow.

Key words: metro, doubleshield tunnel boring machine, segment, gravel, grouting, synchronous backfill