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隧道建设(中英文) ›› 2024, Vol. 44 ›› Issue (2): 349-359.DOI: 10.3973/j.issn.2096-4498.2024.02.014

• 施工机械 • 上一篇    下一篇

盾构电气系统元器件检测平台研制与应用

刘作威, 张阐娟, 王丙超, 石富明   

  1. (中铁隧道局集团有限公司设备分公司, 广东 广州 511466
  • 出版日期:2024-02-20 发布日期:2024-03-11
  • 作者简介:刘作威(1983—),男,辽宁沈阳人,2006年毕业于石家庄铁道学院,电气工程及其自动化专业,本科,高级工程师,现从事全断面隧道掘进机维修与再制造工作。Email: 178708418@qq.com。

Development and Application of a Testing Platform for Shield Electrical System Component

LIU Zuowei, ZHANG Chanjuan, WANG Bingchao, SHI Fuming   

  1. (Equipment Branch of China Railway Tunnel Group Co., Ltd., Guangzhou 511466, Guangdong, China)
  • Online:2024-02-20 Published:2024-03-11

摘要: 为解决盾构电气系统元器件手动测试模拟实际工况时加载实时性差、测试精度低、数值波动范围大的问题,基于Wincc7.2设计的人机操作界面和S7-1500 PLC控制系统,利用机械、液压、电气等多源控制系统,采取变温、调压、伺服驱动等多种加载运行方式,运用专家系统、自适应滤波和主成分分析法相融合的控制策略,对传感器、低压电器模块、小功率变频器模拟盾构实际运行工况,搭建盾构电气系统元器件检测平台。该平台按照操作界面提示,设置不同类型、规格的电气系统元器件参数,能实现模拟现场实际复杂工况下检测元器件全工作范围物理信号的标定对比测试,检测运行效果良好,检测数据准确、完整,大大提高了电气系统元器件检测的准确性。

关键词: 盾构, 电气系统, 电气系统元器件, 检测平台

Abstract:

The disadvantages of manual testing and simulation of shield electrical components under actual working conditions, such as poor realtime performance, low testing accuracy, and a large numerical fluctuation range, are presented. Therefore, a humanmachine operation interface and an S71500 PLC control system designed on the basis of Wincc7.2 are used. Many sourcerelated control systems, such as mechanical, hydraulic, and electrical, are used with multiple loading and operation modes, such as temperature variations, voltage regulation, and servo drives. The three methods adapted and combined to integrate control strategies are expert systems, adaptive filtering, and principal component analysis. The sensor, lowvoltage electrical module, and lowpower frequency converter are used to simulate the actual operating conditions of the shield, and a shield electrical system component detection platform is built. The platform follows a prompt operating interface and sets parameters for different types and specifications of electrical components, achieving calibration and comparison testing of physical signals within the full working range of simulated complex onsite working conditions. The testing results are good, and the testing data is accurate and complete, which greatly improves the accuracy of the electrical component testing.

Key words: shield, electrical system, electrical components, detection platform