• 中国科学引文数据库（CSCD）来源期刊
  • 中文核心期刊中文科技核心期刊
  • Scopus RCCSE中国核心学术期刊
  • 美国EBSCO数据库 俄罗斯《文摘杂志》
  • 《日本科学技术振兴机构数据库（中国）》
二维码

隧道建设（中英文）

• • 上一篇    下一篇

一种沉井潜入式竖井掘进机结构设计与研究#br#

徐光亿、肖威、赵飞、齐志冲、吕旦、赵子辉   

  1. （中铁工程装备集团有限公司，河南 郑州，450016）

  • 出版日期:2021-09-03 发布日期:2021-09-03
  • 作者简介:徐光亿（1990—），男，河南新乡人，2018年毕业于兰州理工大学，机械工程专业，硕士，助理工程师，现从事隧道掘进装备设计与研发工作。E-mail：xgyzc2020@163.com。

Structural Design and Research on a Kind of Caisson Submerged Shaft Boring Machine

XU Guangyi, XIAO Wei, ZHAO Fei, QI Zhichong, LYU Dan, ZHAO Zihui   

  1. （China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China)

  • Online:2021-09-03 Published:2021-09-03

PDF

160

摘要： 为解决传统竖井施工中机械化程度低、人力消耗大，安全风险高等问题，研发了一种沉井潜入式竖井掘进机。该掘进机可以实现打井不下井，开挖、出渣、支护同步作业，自动、高效施工。本文针对沉井潜入式竖井掘进机的相关结构进行了如下研究：首先，系统阐述了沉井潜入式竖井掘进机的结构组成和工作原理。然后，基于受力特性和运动特性，分别对其工作装置进行力学特性分析、运动学特性分析，构建其运动学分析简易模型。其次，采用有限元法对关键部件进行静强度分析，得到其对应的应力云图和变形量云图，验证关键部件在强度和刚度方面符合设计要求。最后，基于虚拟样机技术对其关键部件以及关键位置处进行运动学研究和动力学研究，得到其位移和受力曲线图。结果表明：该竖井掘进机结构设计、力学特性分析以及运动学分析合理，有限元法和虚拟样机技术运用可行。研究结果为后续竖井掘进机的优化设计奠定了一定的理论基础。研制出沉井潜入式竖井掘进机样机，进行了厂内工业试验，为工程应用打下基础。

关键词: mechanized caisson, caisson submerged shaft boring machine, kinematics model, virtual prototype, process research

Abstract:

In order to solve the problems of low degree of mechanization, high manpower consumption and high safety risk in traditional shaft construction, a caisson submerged shaft boring machine is developed. The boring machine can realize the simultaneous operation for excavation, slag discharge and support, and automatic and efficient construction. The related structural research is as follows. First,

the structure and working principle of the shaft boring machine is systematically explained. Second, based on the force characteristics and kinematic characteristics of the working device, the mechanical characteristics and kinematic characteristics of the working device are analyzed, and a simple model of its kinematics analysis is constructed. Thirdly, the static strength of the key components is analyzed by adopting the finite element method, the corresponding nephogram of stress and deformation are obtained, which can verifiy that the strength and stiffness of key components meet the the design requirements. Last, based on virtual prototype technology, the research of kinematics and dynamics on its key components and key positions is carried out, obtaining its displacement and force curve diagrams. The results show that: the structural design, the mechanical property and the kinematics analysis are reasonable; the techonogies of finite element method and the virtual prototype are feasible. The results provide a reference for optimal design of shaft boring machine. On the basis, a prototype of the caisson submerged shaft boring machine is developed and in-plant industrial test is carried out, which lays a foundation for engineering application.

Key words:

机械沉井, 潜入式竖井掘进机, 运动学模型, 虚拟样机, 工艺研究

主办单位：中铁隧道勘察设计研究院有限公司    主管单位：中铁隧道局集团有限公司

本系统由北京玛格泰克科技发展有限公司设计开发 技术支持：support@magtech.com.cn

粤ICP备19038941号