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隧道建设(中英文) ›› 2022, Vol. 42 ›› Issue (5): 892-899.DOI: 10.3973/j.issn.2096-4498.2022.05.016

• 施工技术 • 上一篇    下一篇

海底隧道极软极硬复合地层超大直径盾构掘进方法研究[HJ0][HJ] [HT3H][JZ]——以汕头海湾隧道工程为例

王国安, 王超峰, 陈桥, 张文新*   

  1. (中铁隧道局集团有限公司, 广东 广州 511458
  • 出版日期:2022-05-20 发布日期:2022-06-02
  • 作者简介:王国安(1979—),男,四川剑阁人,2017年毕业于西北工业大学,土木工程专业,本科,高级工程师,主要从事隧道及地下工程领域的管理及技术研究工作。E-mail: 749211911@qq.com。*通信作者: 张文新, E-mail: zwx1981112@163.com。

SuperLarge Diameter Shield Tunneling Method in Extremely Soft and Hard Composite Strata: a Case Study of Shantou Bay Tunnel

WANG Guo′an, WANG Chaofeng, CHEN Qiao, ZHANG Wenxin*   

  1. (China Railway Tunnel Group Co., Ltd., Guangzhou 511458, Guangdong, China)
  • Online:2022-05-20 Published:2022-06-02

摘要: 超大直径泥水盾构在海底高强度花岗岩基岩凸起地层(饱和单轴抗压强度41.7214.0 MPa)掘进过程中,面临破岩效果不确定、掘进参数难以选取、刀具异常损坏、换刀频率高、风险大等施工难题。为解决这些难题,首先,对爆破预处理和直接掘进2种工法的优缺点进行对比分析,并通过室内滚刀破岩试验验证刀间距为100 mm时破岩的可行性,提出滚刀不过载前提下的贯入度控制指标; 然后,结合现场掘进试验总结出“控制贯入度为主、转速为辅,严控刀盘转矩波动”的掘进参数控制原则,确定超大直径泥水盾构直接掘进通过基岩凸起段的刀盘转速为1.0 r/min,贯入度为3 mm/r; 最后,应用刀具监测及管理措施,使超大直径泥水盾构直接顺利掘进通过高强度基岩凸起地层。

关键词: 海底隧道, 超大直径泥水盾构, 基岩凸起地层, 淤泥地层, 掘进方法

Abstract: When superlarge diameter slurry shield tunneling in a subsea tunnel with a highstrength granite bedrock protruding stratum (saturated uniaxial compressive strength of 41.7~214.0 MPa), problems such as uncertain rock breaking effect, difficult driving parameters selection, abnormal damage of cutters, frequent tool replacement, and high construction risk are always encountered. Therefore, a laboratory test is conducted on shield rock breaking to analyze the advantages and disadvantages of blasting pretreatment and direct excavation. The 100 mm cutter spacing is then verified, and the control index of penetration degree is proposed under the premise of ensuring no overload. Furthermore, a shield tunneling parameter control principle of "penetration control as main, speed control as assistance, and strict cutterhead torque fluctuation control" is summarized based on the field tunneling tests, and the cutterhead rotation speed of 1.0 r/min and penetration degree of 3 mm/r when superlarge diameter shield directly tunneling through bedrock protrusion section is determined. The superlarge diameter shield successfully passed through the highstrength bedrock protruding stratum after cutting tool monitoring and management.

Key words: subsea tunnel, superlarge diameter slurry shield, bedrock protruding stratum, silt formations, tunneling method[