为满足隧道二次衬砌拱部预制管片的安装要求,将预制管片安全便捷地转移至管片拼装小车,基于现场边界条件及施工方案,结合优化设计理念,设计一种专用顶升机构。对顶升机构的结构方案、升降油缸选型进行详细阐述,并分析验证顶升机构升降油缸的稳定性。借助力学方法分析确定顶升机构的最佳安装位置,同时采用有限元方法对边墙衬砌台车门架系统进行强度校核。目前,该顶升机构已在重庆铁路枢纽东环线胡家沟隧道工程得到施工应用,共计辅助完成11组预制管片的拼装作业。理论分析及现场应用表明: 1)该顶升机构设计合理,强度及稳定性满足现场施工要求; 2)顶升机构投入使用期间,未出现故障,保障了拱部预制管片拼装作业的顺利进行。
The special jacking structure is constructed based on
the field boundary conditions, construction scheme, and optimization design
concept to achieve the installation requirements of precast segments in the
arch of tunnel secondary lining and the transfer of precast segments to segment
assembly trolley safely and conveniently. Furthermore, the structural scheme of
the jacking structure and the lifting cylinders′ selection are discussed in detail, and the stability of the jacking structures′ lifting cylinder is examined and verified. Finally, using
mechanical analysis, the suitable installation position of the jacking
structure is identified, and the strength of the sidewall lining gantry system
is verified utilizing the finite element method. The jacking structure is
currently used on the construction site of the Hujiagou tunnel project of the
Chongqing railway hubs′ eastern loop line, where it is
assisting in the assembly construction of 11 groups of precast segments. The
following points show the theoretical analysis and field application: (1) The
jacking structure is welldesigned, and the strength
and stability can achieve the requirements of onsite construction. (2) There is
no malfunction of the jacking structure during the appropriate period, ensuring
that the precast segments of the arch are assembled smoothly.