为准确获取现场TBM滚刀的使用寿命,统计引绰济辽输水工程2标硬岩隧道中TBM滚刀的消耗量和累积磨损量,结合滚刀的磨损限定值,提出滚刀等效更换次数的概念用于计算滚刀寿命。根据隧道沿线的岩体条件,分析花岗岩和凝灰岩中不同围岩等级下的滚刀寿命变化规律,探究Ⅱ、Ⅲ类围岩中滚刀寿命与岩石单轴抗压强度和岩体体积节理数的相关性。研究结果表明: 1)所提出的滚刀等效更换次数可以准确计算出滚刀在不同地层中的寿命,并反映出异常失效滚刀在不同围岩等级中的占比情况; 2)在Ⅱ、Ⅲ类围岩中,滚刀寿命与岩石强度呈负幂函数关系,与岩体体积节理数呈正幂函数关系,随着岩石强度的降低及岩体节理的发育,滚刀寿命逐渐增加; 3)在Ⅳ类围岩中,影响滚刀失效的因素复杂,异常失效滚刀占比大,滚刀寿命降低。
To accurately collect the service life data of disc
cutters of tunnel boring machines(TBMs),
the consumption and cumulative wear of disc cutters of TBM boring in
hard rock tunnel section of the Bid 2 of the Chaoer river to Xiliao river water
conveyance project are counted. Then, the concept of equivalent replacement
times of disc cutter is introduced to calculate the cutter service life based
on cutter wear limit value. According to the stratigraphic changes along the
tunnel line, the variation rule of cutter service life in granite and tuff
rocks with different grades is analyzed, and the correlation between disc
cutter service life and uniaxial compressive strength and rock volume joint
number in grades Ⅱ and Ⅲ surrounding rocks is obtained. The results show the following: (1) The cutter
equivalent replacement times can accurately calculate the cutter service life
in different strata and reflect the proportions of abnormal failure cutters in
different rocks. (2) In grades Ⅱ and Ⅲ surrounding rocks, the cutter service life has a negative power
function relationship with rock strength and a positive power function
relationship with rock volume joint number. With the decrease of rock strength
and the development of rock joint, the cutter service life gradually increases.
(3) In grade Ⅳ surrounding rock, the factors affecting
the cutter wear are complex, the proportion of the abnormal failure cutters is
large, and the cutter service life decreases.