针对土压平衡盾构渣土筛分剩余泥渣利用率低,堆填存在污染环境、侵占耕地等问题,提出一种泥渣资源化制备同步注浆材料的新方法,浆液以泥渣、水泥、水为基本制浆原材料,添加双组分水性聚合物进行改性。首先,基于响应面法(RSM)设计3因子5水平中心复合试验,建立浆液配比与性能之间的定量关系; 然后,采用多目标协同优化中的非支配排序遗传算法(NSGA-Ⅱ)与模糊决策相结合的方法对浆液配比优化结果进一步寻优。结果表明: 1)通过RSM建立的预测浆液性能的二阶多项式模型具有较高的准确性和可靠性,因子及交互作用均对浆液性能产生影响; 2)采用NSGA-Ⅱ得到满足多目标协同优化的Pareto最优解集,模糊决策在解集中确定最优配比为水固比0.852 2,灰渣比0.846 4,聚固比0.014 6; 3)通过生命周期评价计算显示,与普通砂浆相比,采用最优配比泥渣浆液可减少制浆和泥渣处置过程中的CO2排放411.06 kg/环,累计降低成本466.75元/环。
Residual muck from earth pressure balance shield tunneling, after screening, exhibits several challenges, including a low utilization rate, environmental pollution, and occupation of farmland. Therefore, a novel approach for the resource utilization of muck to prepare synchronous grouting materials is proposed. The grout is primarily composed of muck, cement, and water and is modified with a two-component waterborne polymer. A three-factor, five-evel central composite design based on response surface methodology (RSM) is employed to establish a quantitative relationship between mixing ratio and performance. Furthermore, the optimal grout mixing ratio is refined by combining the nondominated sorting genetic algorithm (NSGA-Ⅱ) with fuzzy decision-making within a multi-objective optimization framework. The results indicate the following: (1) the second-order polynomial models developed via RSM reliably predict grout performance, with both individual factors and their interactions significantly influencing the results; (2) the NSGA-Ⅱ algorithm produces a Pareto-optimal solution set for multi-objective optimization, and fuzzy decision-making identifies the optimal mixing ratio as a water-to-solid ratio of 0.852 2, a cement-to-muck ratio of 0.846 4, and a polymer-to-solid ratio of 0.014 6; and (3) life cycle assessment results show that, compared with conventional mortar, the proposed optimal muck grout reduces CO2 emissions by 411.06 kg per ring and decreases cumulative material and muck disposal costs by CNY 466.25 per ring.