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隧道建设(中英文) ›› 2018, Vol. 38 ›› Issue (5): 865-872.DOI: 10.3973/j.issn.2096-4498.2018.05.022

• 施工机械 • 上一篇    下一篇

砂卵石层矩形顶管机切削技术及排渣系统研究与应用

狄晓红   

  1. (中铁工程装备集团有限公司, 河南 郑州 450016)
  • 收稿日期:2018-02-28 修回日期:2018-05-08 出版日期:2018-05-20 发布日期:2018-06-01
  • 作者简介:狄晓红(1971—),女,内蒙古乌盟人,2011年毕业于河南科技大学,机械电子工程专业,本科,高级工程师,现主要从事机械设计制造工作。Email: 582629918@qq.com。

Study and Application of Cutting Technology and Mucking System of  Rectangular Pipe Jacking Machine in Sandy Cobble Strata

DI Xiaohong   

  1. (China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China)
  • Received:2018-02-28 Revised:2018-05-08 Online:2018-05-20 Published:2018-06-01

摘要:

为探索矩形顶管机在砂卵石层中的适应性,以成都市下穿人民南路人行通道矩形顶管项目为依托,对矩形顶管机在砂卵石地层中的组合式刀盘布置、下部刀盘减阻技术、螺旋机叶片安装位置和闸门结构形式等切削及排渣关键技术进行研究。结果表明: 1)采用同平面刀盘开挖形式,可减少前后刀盘布置带来的卡卵石现象,避免卵石对刀盘的的冲击,更能适应砂卵石地层的施工; 2)全部或部分切除下部刀盘加强大圆环,进行结构优化,在满足砂卵石地层开挖需求的同时,降低切削转矩20%左右; 3)带式双螺旋输送机螺旋叶片伸入土舱设计使螺旋输送机携渣能力提高3倍,且弧形闸门装置能够对渣土实现有效封堵。

关键词: 砂卵石地层, 矩形顶管机, 同平面刀盘布置, 带式双螺旋输送机, 出渣系统

Abstract:

The project of pedestrian passageway on South Renmin Road crossing underneath Sichuan University in Chengdu is taken as an example to explore the adaptability of rectangular pipe jacking machine in sandy cobble strata. The key technologies of cutting and mucking system of the rectangular pipe jacking machine used in sandy cobble strata, i.e. composite cutterhead arrangement, resistance reduction of lower cutterhead, installation position of screw blades and structural form of gate, are studied. The study results show that: (1) The coplanar cutterhead arrangement adopted can decrease the phenomenon of cobble jamming induced by front and back cutterhead arrangement and avoid the shock of cobble to cutterhead, which shows superior adaptability to sandy cobble strata. (2) The fully and locally cutting of the big annulus of lower cutterhead is used to carry out structural improvement which can reduce the cutting torque by approximately 20%. (3) The mucking capacity of the screw conveyor can be improved by 3 times and the arc sealing gate can effectively seal the muck by designing a belttype doublescrew conveyor whose blades can stretch into soil chamber.

Key words: sandy cobble strata, rectangular pipe jacking machine, coplanar cutterhead arrangement, belttype doublescrew conveyor, mucking system

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