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隧道建设(中英文) ›› 2018, Vol. 38 ›› Issue (6): 1052-1059.DOI: 10.3973/j.issn.2096-4498.2018.06.023

• 施工机械 • 上一篇    下一篇

Design and Application of Doubleshield TBMs  for Urban Metro Tunnels(城市地铁双护盾TBM设计及应用)

WANG Dujuan, NING Xiangke   

  1. (China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China)
  • 收稿日期:2017-10-26 修回日期:2018-05-04 出版日期:2018-06-20 发布日期:2018-07-04
  • 作者简介:王杜娟(1978—),女,陕西扶风人,2016年毕业于石家庄铁道大学,机械工程及自动化专业,工程硕士,教授级高级工程师,主要从事隧道掘进装备与施工技术的研究。Email: wang_du_juan@163.com。

城市地铁双护盾TBM设计及应用

王杜娟, 宁向可   

  1. (中铁工程装备集团有限公司, 河南 郑州 450016)
  • Received:2017-10-26 Revised:2018-05-04 Online:2018-06-20 Published:2018-07-04

摘要:

With reference to the construction conditions and features of metro tunnels, the design features of doubleshield TBMs are analyzed and key issues to be considered and settled when a doubleshield TBMs is used for metro tunnel construction are proposed. The issues include cutterhead′s rockbreaking capacity, small curve excavation, selection of backfill grouting technology and jamming prevention and release function in fault and fracture zone, etc., which all have a direct effect on the geological adaptability, tunnel lining quality and tunneling performance of doubleshield TBMs. Subsequently, the specific design and optimization scheme, which includes the design of cutterhead thick steel plates, tapered shield, monorail hoist and pea gravel backfill and cement slurry grouting, etc., are studied. The success of doubleshield TBMs in Shenzhen Metro project well proved its remarkable geological adaptability and advantages in efficient mechanized construction.

关键词: metro tunnel, doubleshield TBM, rock breaking, fault and fracture zone, small curve excavation, backfill grouting

Abstract:

结合城市地铁隧道工程的地质条件和工程特点,对双护盾TBM设计特点进行分析,提出双护盾TBM应用于城市地铁时需要考虑和解决的关键问题,如刀盘破岩能力、小曲线掘进、回填灌浆工艺以及断层破碎带防卡机和脱困功能等,以提高双护盾TBM的适应性、隧道衬砌质量及成洞效率。研究双护盾TBM高效破岩、过断层破碎带、小曲线转弯和回填灌浆等针对性设计和优化改进措施,包括刀盘厚板设计、盾体直径阶梯递减设计、单轨梁吊机设计、管片壁后豆砾石回填+水泥浆液灌注等。通过深圳地铁的实际工程应用证明双护盾TBM具有良好的地质适应性和高效的机械化施工优势。

Key words: 地铁隧道, 双护盾TBM, 破岩, 断层破碎带, 小曲线掘进, 回填灌浆

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