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隧道建设(中英文) ›› 2025, Vol. 45 ›› Issue (4): 852-860.DOI: 10.3973/j.issn.2096-4498.2025.04.018

• 施工机械 • 上一篇    下一篇

国内自溜出渣全断面斜井掘进机研制与应用——以洛宁斜井工程为例

于庆增1, 宁向可1, 张兴彬2, 李雷3   

  1. 1. 中铁工程装备集团有限公司, 河南 郑州 450016 2. 河南洛宁抽水蓄能有限公司, 河南 洛阳 4717003. 中国水利水电第六工程局有限公司, 辽宁 沈阳 110000
  • 出版日期:2025-04-20 发布日期:2025-04-20
  • 作者简介:于庆增(1981—),男,河南方城人,2007毕业于河北工业大学,机械电子工程专业,硕士,高级工程师,现从事TBM掘进机设计工作。E-mail: 18703628106@139.com。

Development and Application of a Full-Face Inclined-Shaft Boring Machine With a Gravity-Mucking System: A Case Study of Luoning Inclined Shaft

YU Qingzeng1, NING Xiangke1, ZHANG Xingbin2, LI Lei3   

  1. (1. China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China; 2. Henan Luoning Pumped Storage Co., Ltd., Luoyang 471700, Henan, China; 3. Sinohydro Bureau 6 Co., Ltd., Shenyang 110000, Liaoning, China)
  • Online:2025-04-20 Published:2025-04-20

摘要: 为解决国内传统钻爆法斜井施工环境恶劣、安全性低和机械化程度低等问题,结合隧道掘进机技术及反井法斜井施工工艺,设计开发一种集开挖、出渣和锚网喷支护平行作业于一体的全断面斜井掘进机。根据大倾角向上掘进的特点,采用4项创新性设计: 1)搭载可有效防止千吨级设备下溜的双重防溜车装置,配合主机撑靴形成多撑靴联合支撑的安全防溜系统; 2)研制利于出渣的TBM刀盘背部结构,与盾体闸门、溜渣槽共同组成大倾角自溜排渣系统; 3)为保证大倾角下施工安全性,研制尾部安全结构和容器角度自适应调节装置; 4)在高差大、距离长的环境中,强化通风和供水,避免顶部热量集中。该研制成果已在洛宁抽水蓄能电站引水斜井成功应用并首线贯通,最高日进尺达16 m以上,可实现掘进、出渣同步作业,成井井壁质量较好、环境影响小,为斜井全断面施工提供了一种可靠的工法。

关键词: 抽水蓄能电站, 全断面斜井掘进机, 大倾角向上, 防溜系统, 自溜出渣

Abstract: Conventional drill-and-blast inclined shaft construction faces several challenges, including poor environment, low safety, and limited mechanization. To address these issues, a full-face inclined-shaft boring machine integrating excavation, mucking, and bolt-mesh-shotcrete support functionalities is designed and developed based on tunnel boring machine (TBM) technology and the inclined-shaft raise-boring method. Based on the characteristics of raised boring at large inclinations, four innovative designs are implemented: (1) A double anti-skid system, featuring a multi-gripper mechanism combined with the main engine gripper, is incorporated to effectively prevent the sliding of the thousand-ton equipment, establishing a safety system. (2) The back structure of the TBM cutterhead optimized for mucking is developed, creating a large-inclination gravity-mucking system with a shield gate and chute. (3) To ensure construction safety under large inclination, a tail safety structure and a container angle adaptive adjustment device are developed. (4) In environments with large height differences and long distances, ventilation and water supply are enhanced to avoid heat concentration at the upper sections. The developed results have been successfully applied in the diversion inclined shaft of the Luoning pumped storage power station, and the first line was penetrated. The maximum daily penetration is more than 16 m, enabling synchronous excavation and mucking with high-quality shaft walls with minimal impact on the environment.

Key words:  , pumped storage power station, full-face inclined-shaft boring machine, large-inclination raise boring, anti-skid system, gravity-mucking system