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隧道建设(中英文) ›› 2026, Vol. 46 ›› Issue (S1): 443-455.DOI: 10.3973/j.issn.2096-4498.2026.S1.039

• 规划与设计 • 上一篇    下一篇

基于响应面和遗传算法的TBM隧道超前管棚支护参数优化

刘青正1, 2, 3, 杨延栋1, 2, 卢高明1, 2, 颜仁富1, 4, 张永明5, 朱晓亮1, 4, 李恩雷1, 4, 刘文帅3, *, 王军利3, 刘强3, 姚小敏3, 翟超杰3   

  1. (1. 中铁隧道局集团有限公司, 广东 广州 511458; 2. 盾构及掘进技术国家重点实验室, 河南 郑州 450001; 3. 陕西理工大学机械工程学院, 陕西 汉中 723001; 4. 中铁隧道股份有限公司, 河南 郑州  450001; 5. 云南省滇中引水工程有限公司, 云南 昆明 650000)
  • 出版日期:2026-06-30 发布日期:2026-06-30
  • 作者简介:刘青正(1998—),男,陕西汉中人,陕西理工大学机械专业在读硕士,研究方向为隧道支护安全监测与结构优化。E-mail: liuqingzheng2023@163.com。*通信作者: 刘文帅, E-mail: liuwenshuai@snut.edu.cn。

Optimization of Advance Pipe Roof Support Parameters for TBM Tunnels Based on Response Surface Methodology and Genetic Algorithms

LIU Qingzheng1, 2, 3, YANG Yandong1, 2, LU Gaoming1, 2, YAN Renfu1, 4, ZHANG Yongming5, ZHU Xiaoliang1, 4, LI Enlei1, 4, LIU Wenshuai3, *, WANG Junli3, LIU Qiang3, YAO Xiaomin3, ZHAI Chaojie3   

  1. (1. China Railway Tunnel Group Co., Ltd., Guangzhou 511458, Guangdong, China; 2. State Key Laboratory of Shield Machine and Boring Technology, Zhengzhou 450001, Henan, China; 3. School of Mechanical Engineering, Shaanxi University of Technology, Hanzhong 723001, Shaanxi, China; 4. China Railway Tunnel Stock Co., Ltd., Zhengzhou 450001, Henan, China; 5. Yunnan Dianzhong Water Diversion Engineering Co., Ltd., Kunming 650000, Yunnan, China)
  • Online:2026-06-30 Published:2026-06-30

摘要: 为解决深埋软岩TBM隧道围岩大变形导致TBM被困、支护破坏以及隧道侵限的问题,以滇中引水工程香炉山隧洞7#支洞上游主洞为背景,系统量化分析管棚直径、长度、环向间距及布置范围对拱顶沉降与管棚最大轴向应力的非线性影响规律,并构建多目标优化模型以实现拱顶沉降与管棚应力最小化的双重目标; 通过中心复合试验构建样本空间,对超前管棚支护的管棚直径、管棚长度、环向间距和布置范围4个支护参数进行设计,构建25组样本点; 利用有限差分法进行拱顶沉降和管棚最大轴向应力数值模拟,构建管棚支护参数与拱顶沉降、管棚最大轴向应力的响应面模型,其中,拱顶沉降在距掌子面不同距离处呈现不同的非线性变化关系,管棚直径和环向间距对拱顶沉降的影响较小。在近掌子面区域(0~2 m),拱顶沉降随管棚长度的增加先增大后减小,随布置范围的增加先减小后增大; 在远掌子面区域(8~10 m),拱顶沉降随管棚长度的增加先减小后增大,随布置范围的增加先增大后减小。以拱顶沉降和轴向应力最小化为优化目标,采用多目标遗传算法进行支护参数优化,得到最优支护参数为: 管棚直径180 mm、管棚长度24 m、环向间距30 cm、布置范围180°。与原支护方案相比,拱顶沉降降低了19.37%,管棚最大轴向应力降低了66.97%。采用现场监测数据对响应面模型进行验证,拱顶沉降的数值模拟相对误差小于8.75%,响应面模型相对误差小于2.95%,表明响应面模型具有较高的精度和良好的通用性。

关键词: 深埋软岩隧道, TBM隧道, 超前管棚支护, 支护参数优化, Kriging算法, 多目标遗传算法

Abstract: To address the problems of TBM jamming, support failure, and tunnel clearance violation caused by large deformation of surrounding rock in deep-buried soft rock TBM tunnels, a case study is conducted on the main tunnel upstream of the Branch No.7 of the Xianglushan Tunnel in the Central Yunnan Water Diversion Project, and the nonlinear influence characteristics of four pipe roof parameters—pipe diameter, pipe length, circumferential spacing, and arrangement angle range—on crown settlement and maximum axial stress of the pipe roof are systematically quantified and analyzed. Next, a multi-objective optimization model is established to achieve the dual objectives of minimizing crown settlement and pipe roof stress. The central composite design is adopted to create the sample space, and 25 sets of sample points are designed for the four support parameters of the advance pipe roof. The finite difference method is used to conduct numerical simulations on crown settlement and maximum axial stress of the pipe roof, and a response surface model relating pipe roof support parameters to crown settlement and maximum axial stress is established. The results show that crown settlement presents different nonlinear variation characteristics at different distances from the tunnel face, and pipe diameter and circumferential spacing slightly affects the crown settlement. In the near-tunnel-face zone (0-2 m), crown settlement first increases and then decreases with the growing pipe length, while it decreases initially and then rises as the arrangement angle range expands. In the far-tunnel-face zone (8-10 m), crown settlement decreases first and then increases with growing pipe length, and rises initially before declining with the expansion of arrangement angle range. Taking the minimum crown settlement and axial stress as the optimization objectives, the multi-objective genetic algorithm is applied to optimize the support parameters. The optimal parameters are determined as follows: pipe diameter of 180 mm, pipe length of 24 m, circumferential spacing of 30 cm, and arrangement angle range of 180°. Compared with the original support scheme, the crown settlement is reduced by 19.37%, and the maximum axial stress of the pipe roof is decreased by 66.97%. Field monitoring data are used to verify the response surface model. The relative error of numerical simulation for crown settlement is less than 8.75%, and the relative error of the response surface model is below 2.95%, indicating that the proposed response surface model possesses high calculation accuracy and favorable applicability.

Key words: deep-buried soft rock tunnels, TBM tunnels, advance pipe roof support, support parameters optimization, Kriging algorithm, multi-objective genetic algorithms