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隧道建设(中英文) ›› 2024, Vol. 44 ›› Issue (10): 2041-2048.DOI: 10.3973/j.issn.2096-4498.2024.10.012

• 研究与探索 • 上一篇    下一篇

Experimental Study on Laser-Drilling Holes to Improve TBM Cutters Penetration Into Granite(激光间歇钻孔辅助TBM滚刀侵入花岗岩试验研究)

聂雄1, 张康成2, 陈振宇3, 彭赐彩2, 林赉贶4, 张魁2, *   

  1. 1. 中铁山河工程装备股份有限公司, 广东 广州 5114002. 湘潭大学机械工程与力学学院, 湖南 湘潭 4111053. 长城信息股份有限公司, 湖南 长沙 410100 4. 中南大学机电工程学院, 湖南 长沙 410083
  • 出版日期:2024-10-20 发布日期:2024-11-12
  • 作者简介:聂雄(1968—),男,湖南长沙人,1991年毕业于湖南大学,机械工程专业,本科,高级工程师,现从事金属材料研究工作。E-mail: 864064098@qq.com。 *通信作者: 张魁, E-mail: zhangk@xtu.edu.cn。

Experimental Study on Laser-Drilling Holes to Improve TBM Cutters Penetration Into Granite

NIE Xiong1, ZHANG Kangcheng2, CHEN Zhenyu3, PENG Cicai2, LIN Laikuang4, ZHANG Kui2, *   

  1. (1. CHINA RAILWAY SUNWARD, Guangzhou 511400, Guangdong, China; 2. School of Mechanical Engineering and Mechanics, Xiangtan University, Xiangtan 411105, Hunan, China; 3. Great Wall Information Co., Ltd., Changsha 410100, Hunan, China; 4. School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, Hunan, China)
  • Online:2024-10-20 Published:2024-11-12

摘要: 针对隧道掘进机(TBM)掘进高承载压力、高强度、高石英含量等极端地层时盘型滚刀(简称滚刀)磨损严重导致其综合切削性能低下等问题,提出一种激光辅助破岩模式用于提高滚刀破岩效率;并以激光间歇钻孔辅助缩尺滚刀侵入花岗岩为例,设置测试组(预制激光孔)与对照组(无预制激光孔),进行给定孔-孔距为2 mm时不同刀-孔距的滚刀侵入岩石试验。通过对比2组中岩石的宏观碎裂、岩石碎裂负荷和比能(ESE)分析岩屑质量、破碎过程中滚刀所受垂直力以及耗能情况,讨论该方法的可行性和有效性。结果表明: 1)破岩量随着刀-孔距的增大呈现出先增加后减小的趋势,在刀-孔距为5 mm时破岩量最大; 2)在侵入深度为3 mm时,垂直力随着刀-孔距增加大致呈现出先减小后增大的趋势,在刀-孔距大于5 mm后,滚刀垂直力变化不大; 3ESE随着刀-孔距的增加出现先下降后上升的趋势,其中刀-孔距为5 mmESE最低。

关键词: TBM, 激光钻孔, 滚刀, 侵岩试验

Abstract:

When the tunnel boring machine(TBM) excavates difficult rocks with high pressure, high strength, and high quartz content, the comprehensive rock-breaking performance is low due to the severe wearing of the disc cutters. In this paper, laser-drilling holes are proposed to improve the rock-breaking efficiency of the cutters; a group of experimenting specimens (granite with holes drilled by means of laser) and a group of comparing specimens (granite without holes drilled by means of laser) are prepared, and the penetration of the reduced-scale cutters into the experimenting specimens are tested, with the spacing of the holes drilled by means of laser being 2 mm and the cutter-hole distances varying; subsequently, the macroscopic fragmentation of the rock specimens, the load needed to fragment the rock specimens and the specific energy consumption(ESE) are compared between the two specimen groups, and the amount of the rock debris, the vertical forces on the cutters during rock breaking, and the energy consumption are analyzed, in order to investigate the feasibility and effectiveness of the mode of rock-breaking assisted with laser-drilling holes. Conclusions drawn are as follows: (1) The rock-breaking amount first increases and then decreases with increasing cutter-hole distance, with the maximum rock-breaking amount occurring when the cutter-hole distance is 5 mm. (2) With a penetration of 3 mm, generally the vertical force on the cutter first decreases and then increases with increasing cutter-hole distance, with little change when the cutter-hole distance exceeds 5 mm. (3) ESE first decreases and then increases with increasing cutter-hole distance, with the lowest occurring when the cutter-hole distance is 5 mm.

Key words: tunnel boring machine, laser-drilling hole, disc cutter, rock penetration test