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隧道建设(中英文) ›› 2024, Vol. 44 ›› Issue (S2): 470-477.DOI: 10.3973/j.issn.2096-4498.2024.S2.048

• 施工机械 • 上一篇    下一篇

抽水蓄能电站TBM硬岩掘进滚刀磨损研究

姜桥1, 王双敬1, 2, *, 荆留杰1, 施云龙1, 魏晓龙1, 李鹏宇1, 杨晨1   

  1. 1. 中铁工程装备集团有限公司, 河南 郑州 450016 2. 北京交通大学土木建筑工程学院, 北京 100044
  • 出版日期:2024-12-20 发布日期:2024-12-20
  • 作者简介:姜桥(1983—),男,贵州福泉人,2009年毕业于中南大学,机械设计制造及其自动化专业,本科,高级工程师,现从事隧道施工装备的研发制造及施工生产与技术管理工作。E-mail: jiangq321@163.com。*通信作者: 王双敬, E-mail: shuangjingde@163.com。

Disc Cutter Wear of Tunnel Boring Machine in Hard Rocks of Pumped Storage Hydropower Station

JIANG Qiao1, WANG Shuangjing1, 2, *, JING Liujie1, SHI Yunlong1WEI Xiaolong1, LI Pengyu1, YANG Chen1   

  1. (1. China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China; 2. School of Civil Engineering, Beijing Jiaotong University, Beijing 100044, China)

  • Online:2024-12-20 Published:2024-12-20

摘要: 为分析TBM硬岩掘进时刀盘分区滚刀的磨损规律,以文登抽水蓄能电站排水廊道TBM硬岩掘进滚刀磨损数据为例,通过对滚刀运动形式的分析,研究中心滚刀异常磨损机制,建立基于掘进参数的滚刀磨损量预测模型。研究结果表明: 1)硬岩掘进过程中刀盘在最大推力作用下无法有效破岩,滚刀半径与安装半径不协调造成中心滚刀区域异常磨损; 2)提出的滚刀磨损预测模型可准确反映出掘进参数、掘进进尺和安装半径的综合影响。

关键词: 抽水蓄能电站, TBM, 滚刀磨损, 掘进参数, 磨损预测

Abstract: To explore the disc cutter wear patterns of tunnel boring machine (TBM) in hard rock, a case study is conducted on the Wendeng pumped storage hydropower station. The disc cutter wear data of the case study is collected, based on which, abnormal wear mechanization of center cutter is examined through cutter motion analysis, and a prediction model for cutter wear based on tunneling parameters is established. The results reveal the following: (1) The cutterhead cannot break the rock effectively under the maximum thrust in hard rock tunneling, and abnormal wear of central disc cutter occurs due to disharmony between the cutter radius and the installation radius. (2) The proposed wear prediction model accurately reflects the comprehensive impact of tunneling parameters tunneling length, and installation radius.

Key words: pumped storage hydropower station, tunnel boring machine, disc cutter wear, tunneling parameters, wear prediction model