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隧道建设(中英文) ›› 2020, Vol. 40 ›› Issue (S1): 419-422.DOI: 10.3973/j.issn.2096-4498.2020.S1.055

• 施工机械 • 上一篇    下一篇

盾构主驱动密封失效检测及原因分析

陈亚南, 陈良武, 赵磊, 马琳   

  1. (中铁工程装备集团技术服务有限公司, 河南 郑州 450000
  • 出版日期:2020-08-30 发布日期:2020-09-14
  • 作者简介:陈亚南(1990—),女,河南尉氏人,2017年毕业于东南大学,动力工程及工程热物理专业,硕士,助理工程师,现从事盾构工程技术服务工作。E-mail: 515871190@qq.com。

Detection and Cause Analysis of Main Drive Seal Failure of Shield Machine

CHEN Yanan, CHEN Liangwu, ZHAO Lei, MA Lin   

  1. (China Railway Engineering Equipment Group Technical Service Co., Ltd., Zhengzhou 450000, Henan, China)
  • Online:2020-08-30 Published:2020-09-14

摘要: 为解决盾构主驱动密封系统在掘进过程中失效,造成主驱动、主轴承或齿轮损坏的问题,以某系列土压平衡盾构主驱动密封系统的结构和工作原理为基础,首先,采用适用于现场施工条件的主驱动密封气压检测技术,即分别向内、外密封各腔体内通入100 kPa压缩空气,保压30 min后,压降值在允许范围内为合格,超出为不合格,进而判定主驱动密封是否失效。然后,结合现场经验和理论分析,从设计、装配、操作、磨损4个方面对密封失效的原因进行分析,得出装配不合格、操作不当和正常磨损等问题均是目前最常见的密封失效原因。最后,针对密封失效原因,分别从设计、安装、操作、日常维保等各个环节进行预防把控,以保证主驱动密封系统达到设计使用寿命。

关键词: 盾构, 主驱动密封, 气压检测, 密封失效, 日常维护

Abstract: In order to solve the problem that the main drive seal system of shield machine fails in the process of tunneling, which causes damage to main drive, main bearing or gear. Based on the structure and working principle of the main drive sealing system of the earth pressure balance shield, firstly, under suitable field construction condition, the air pressure detection technology for main drive sealing is adopted, that is to inject 100 kPa of compressed air into the inner and outer sealing cavities respectively, after keeping pressure for 30 min, the pressure drop value is qualified when it is within the allowable range, and unqualified when it exceeds, which can judge whether the main drive seal is invalid. Secondly, combined with field experience and theoretical analysis, the causes of seal failure are summarized and analyzed from four aspects of design, assembly, operation and wear. It is concluded that the most common failure causes include unqualified assembly, improper operation and normal wear. Thirdly, in view of the failure causes, it is proposed to prevent and control from design, installation, operation, daily maintenance and other aspects, to ensure the main drive sealing system reach the design service life.

Key words: shield machine, main drive sealing, air pressure detection, seal failure, routine maintenance

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