The assembly quality and accuracy of main drive of
remanufactured TBM is very important to the improvement of the assembly
efficiency. Hence, the key technological processes and standards of main drive
assembly of remanufactured TBM, as well as the standards and test methods of
gear pair meshing quality, are studied and put into practice based on the TBM
remanufacturing project of parallel adit of Gaoligongshan Tunnel on DaliRuili
Railway. The practice results show that: (1) Before remanufacturing assembly,
the remanufacturing quality of assembly parts should be guaranteed first, and
then the remanufacturing assembly process and standards should be strictly
implemented; the final assembly accuracy should be determined by the gear pair
meshing quality detection method, which plays an important role in ensuring the
assembly quality and efficiency of the main drive of remanufactured TBM. (2)
Considering the detection accuracy, work space, operation convenience and
efficiency, the main drive gear pair of TBM remanufactured in the factory adopts
"checking method with lead" to measure the tooth side clearance and
the "red powder painting method" to measure the contact accuracy. (3)
The meshing quality inspection standards for the gear pair of main drive of
remanufactured TBM are determined, and the standards include the clearance
value of the tooth side of involute spur gear of 1.5 ~ 2 mm (normal direction)
and the meshing contact precision is approximately 80% of the tooth width and
70% of the effective tooth surface height. At present, the total driving
mileage of the TBM after remanufacturing is 4.4 km, and no abnormal situation
occurs in the main drive, which proves the feasibility and reliability of the
key assembly processes of the main drive and the meshing quality inspection
technology of the gear pair.
SUN Haibo
. Key Technology of Main Drive Assembly and Inspection
Technology of Meshing Quality of Gear Pair during TBM Remanufacturing[J]. Tunnel Construction, 2020
, 40(6)
: 890
-897
.
DOI: 10.3973/j.issn.2096-4498.2020.06.015