To reduce
cutter wear and damage and improve the construction efficiency, a study is
conducted on reasonable application, damage causes, and optimization techniques
of cutters of tunnel boring machine(TBM). A statistical analysis on the
replacement of worn disc cutters of TBM in Bid 2 project of Lanzhou water
source, and the maximum allowable cutter wear is calculated. Four measures,
cutterhead water spraying system maintenance, TBM tunneling attitude control,
new cutter protection, and mucking outlet scraper maintenance, which can
increase the service life of cutters are summarized. Meanwhile, the abnormal
replaced cutters are also analyzed statistically, and the structure, heat
treatment process, and assembly process of the disc cutters are analyzed. The
optimization measures are put forward from the aspects of the shoulder
structure and cutters assembly, which includes: (1) There should be no gap
between the end caps when assembling the flat cutter. (2) Alcohol is used as a
lubricant in the assembly of the disc cutter, which does not affect the
assembly quality. The practical results show that the measures recommended can
reduce the cutter replacement and cost and improve the tunneling efficiency.
HE Jingjian
.
Reasonable Application, Damage Causes Analysis, and
Optimization Techniques of Tunnel
Boring Machine Disc Cutters in Bid 2 Project of Lanzhou Water Source
[J]. Tunnel Construction, 2022
, 42(S1)
: 500
-507
.
DOI: 10.3973/j.issn.2096-4498.2022.S1.059