ISSN 2096-4498

   CN 44-1745/U

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Key Technologies of Pipe Jacking Machines for Extra-Long Distance Hard Rocks and Their Application

  • WANG Mengmeng ,
  • FAN Lei ,
  • SUN Yingjie ,
  • CHEN Jiahao
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  • (China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China)

Online published: 2025-07-15

Abstract

When a hard rock pipe jacking machine bored in an extra-long tunnel, phenomena of abnormal loss of thixotropic slurry, accumulation of debris, backflow of debris, and main thrust force dispersion-caused insufficient jacking force occurred. A case study is conducted on the #3 tunnel of Qianping water supply project in Ruyang, China, and a mechanized trenchless equipment, a hard rock pipe jacking machine, is designed and developed. Key technologies of coordinated linkage booster system, slurry-sealing device, debris collection system, and mud-water circulation system are analyzed. By analyzing the test data, a real jacking force model is established. The results show that: (1) Under a maximum load of no more than 16 000 kN, the rock-breaking capacity of the equipment meets the requirement of uniaxial compressive strength Rc> 195.93 MPa. (2) The coordinated linkage device and the #2 and #3 relay chambers of the equipment are activated in a 1 535 m-long tunnel, reaching required jacking force for tunnel jacking construction.

Cite this article

WANG Mengmeng , FAN Lei , SUN Yingjie , CHEN Jiahao . Key Technologies of Pipe Jacking Machines for Extra-Long Distance Hard Rocks and Their Application[J]. Tunnel Construction, 2025 , 45(S1) : 351 -360 . DOI: 10.3973/j.issn.2096-4498.2025.S1.034

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