ISSN 2096-4498

   CN 44-1745/U

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Retrofit and Engineering Practice of Automatic Tunneling Attitude Control for Existing Metro Shield Machines

  • ZHU Yeting ,
  • BI Xiangli ,
  • ZHU Yanfei ,
  • YU Ning ,
  • WU Di ,
  • QIN Yuan ,
  • WANG Zhihua ,
  • JIANG Haibo
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  • (1. Shanghai Tunnel Engineering Co., Ltd., Shanghai 200232, China; 2. Shanghai Urban Construction Tunnel Equipment Co., Ltd., Shanghai 200137, China; 3. Shanghai Shentong Metro Co., Ltd., Shanghai 201103, China; 4. School of Civil and Hydraulic Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei, China)

Online published: 2025-07-20

Abstract

To improve the utilization rate of existing conventional shield machines and align with China′s sustainable development strategies in underground engineering, the authors propose a micro-transformation scheme for retrofitting the automatic tunneling attitude control function of existing shield machines. The approach is contextualized within a shield tunneling project in the Shanghai metro. The system architecture is designed, and thrust distribution calculations are performed in different propulsion zones, enabling a cross-diameter and cross-mode engineering application of a thrust vectoring adaptive control method for shield attitude regulation. The following conclusions are drawn: (1) The execution of target oil pressures in the propulsion zones, based on target thrust vector distribution, achieves a control accuracy within ±5%. (2) To maintain consistent and uniform advancement capability, the target thrust is controlled approximately 3% higher than the actual thrust, with the shield speed controlled within ±3 mm/min of the set value. (3) The interaction characteristics between changes in shield attitude and the displacement of the thrust vector action point exhibit a mirror-symmetrical relationship, with over 98% of the total segments maintaining horizontal and vertical attitude control within the target range of ±10 mm across individual sections.

Cite this article

ZHU Yeting , BI Xiangli , ZHU Yanfei , YU Ning , WU Di , QIN Yuan , WANG Zhihua , JIANG Haibo . Retrofit and Engineering Practice of Automatic Tunneling Attitude Control for Existing Metro Shield Machines[J]. Tunnel Construction, 2025 , 45(7) : 1378 -1386 . DOI: 10.3973/j.issn.2096-4498.2025.07.015

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