To improve the utilization rate of existing conventional shield machines and align with China′s sustainable development strategies in underground engineering, the authors propose a micro-transformation scheme for retrofitting the automatic tunneling attitude control function of existing shield machines. The approach is contextualized within a shield tunneling project in the Shanghai metro. The system architecture is designed, and thrust distribution calculations are performed in different propulsion zones, enabling a cross-diameter and cross-mode engineering application of a thrust vectoring adaptive control method for shield attitude regulation. The following conclusions are drawn: (1) The execution of target oil pressures in the propulsion zones, based on target thrust vector distribution, achieves a control accuracy within ±5%. (2) To maintain consistent and uniform advancement capability, the target thrust is controlled approximately 3% higher than the actual thrust, with the shield speed controlled within ±3 mm/min of the set value. (3) The interaction characteristics between changes in shield attitude and the displacement of the thrust vector action point exhibit a mirror-symmetrical relationship, with over 98% of the total segments maintaining horizontal and vertical attitude control within the target range of ±10 mm across individual sections.
ZHU Yeting
,
BI Xiangli
,
ZHU Yanfei
,
YU Ning
,
WU Di
,
QIN Yuan
,
WANG Zhihua
,
JIANG Haibo
. Retrofit and Engineering Practice of Automatic Tunneling Attitude Control for Existing Metro Shield Machines[J]. Tunnel Construction, 2025
, 45(7)
: 1378
-1386
.
DOI: 10.3973/j.issn.2096-4498.2025.07.015