ISSN 2096-4498

   CN 44-1745/U

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Calculation Method and Evolution Mechanism of Thrust for a U-Shield Pipe-Erecting Machine

  • LU Hailiang ,
  • ZHOU Zhicheng ,
  • LIU Jingsheng ,
  • SONG Zhanping ,
  • HUA Bo ,
  • HU Ruoqi
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  • (1. China Railway First Group Second Engineering Co., Ltd., Tangshan 063004, Hebei, China; 2. China Railway First Group Co., Ltd., Xi’an 710054, Shaanxi, China; 3. College of Civil Engineering, Xi’an University of Architecture and Technology, Xi’an 710055, Shaanxi, China)

Online published: 2026-09-20

Abstract

In utility tunnel construction, the accuracy of thrust predictions for U-shield pipe-erecting machines is low and the thrust cannot be effectively controlled. To address these challenges, a case study is conducted on a utility tunnel project in the Xiong’an New Area, and a thrust calculation method based on Coulomb theory and the Mckyes-Ali blade cutting model is established. This method incorporates slope gradient, plate cutting angle, and shield-soil interface friction angle. Next, the ABAQUS finite element software is utilized to numerically simulate the dynamic jacking of U-shield pipe-erecting machines. The simulated thrust is then compared with measured data to validate the model’s feasibility. The findings are as follows: (1) Side-seam backfilling leads to sidewall deformation, which increases side friction resistance from 1 453 kN to 1 985 kN, resulting in greater thrust as jacking progresses. (2) A comparison of the simulated data for the slope slip surface and component resistance with the theoretical model reveals that side earth pressure is the main source of prediction error. (3) A dimensionless sensitivity function is introduced to analyze the effects of various factors on thrust. The analysis shows that a slope gradient range of 45°-38° behind the shield is reasonable for tunnel construction. Moreover, the reasonable ranges for the plate cutting angle and reserved soil thickness are 30°-50° and 0.4-2.0 m, respectively. Detachable plates should be designed to control the thrust of U-shield pipe-erecting machines.

Cite this article

LU Hailiang , ZHOU Zhicheng , LIU Jingsheng , SONG Zhanping , HUA Bo , HU Ruoqi . Calculation Method and Evolution Mechanism of Thrust for a U-Shield Pipe-Erecting Machine[J]. Tunnel Construction, 2026 , 46(9) : 2024 -2036 . DOI: 0.3973/j.issn.2096-4498.2026.09.016

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