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隧道建设(中英文) ›› 2020, Vol. 40 ›› Issue (7): 1081-1087.DOI: 10.3973/j.issn.2096-4498.2020.07.019

• 施工机械 • 上一篇    下一篇

一种新型小转弯半径TBM推进系统设计与分析

姜礼杰,文勇亮,贾连辉,陈宝宗,贺飞   

  1. (中铁工程装备集团有限公司, 河南 郑州 450016
  • 出版日期:2020-07-20 发布日期:2020-07-30
  • 作者简介:姜礼杰(1987—),男,河南商丘人,2017年毕业于合肥工业大学,机械电子工程专业,博士,工程师,从事机器人技术与应用、隧道掘进机设计研发工作。E-mail: jianglijie001@126.com。

Design and Analysis of a New TBM Propulsion System with Small Turning Radius

JIANG Lijie, WEN Yongliang, JIA Lianhui, CHEN Baozong, HE Fei   

  1. (China Railway Engineering Equipment Group Co., Ltd., Zhengzhou 450016, Henan, China)
  • Online:2020-07-20 Published:2020-07-30

摘要: 针对目前全断面硬岩掘进机(TBM)转弯半径受限的问题,设计一种可实现TBM超小半径转弯的新型推进系统。首先,对该推进系统的结构组成与工作原理进行阐述,建立推进系统的数学模型,并利用解析法对系统的运动学性能进行分析; 然后,根据实际设计负载,利用Adams计算工具对TBM刀盘系统破岩时推进系统油缸的运行工况进行仿真分析,验证该方案设计的理论可行性; 最后,将其应用于山东文登抽水蓄能电站工程项目,进行搭载验证。研究结果表明: 搭载新型推进系统的TBM能够实现30 m小半径转弯的项目施工要求,满足实际工程应用性能指标。

关键词: TBM, 推进系统, 小转弯半径, 并联机构, Adams计算

Abstract: At present, the turning radius of tunnel boring machine(TBM) is restricted. Hence, a new type of propulsion system which can realize ultrasmall radius turning of TBM is designed. Firstly, the structure composition and working principle of the propulsion system are described, the mathematical model of propulsion system is established, and the kinematic performance of the system is analyzed by means of analytical method. And then, according to the actual design load, the operation condition of the oil cylinder of the propulsion system when the TBM cutterhead breaks rock is simulated and analyzed by Adams so as to verify the theoretical feasibility of the scheme design. Finally, the propulsion system is applied to Wendeng pumped storage power station project in Shandong. The applicable results show that the smallturning radius (30 m) of TBM equipped with the new propulsion system can be achieved, and the performance indices of practical engineering application can be met.

Key words: tunnel boring machine(TBM), propulsion system, smallturning radius, parallel mechanism, Adams calculation

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