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隧道建设(中英文) ›› 2025, Vol. 45 ›› Issue (S1): 260-269.DOI: 10.3973/j.issn.2096-4498.2025.S1.026

• 施工技术 • 上一篇    下一篇

永临一体装配式地下连续墙预制及安装施工技术研究——以深圳地铁8号线三期溪涌站项目为例

韩胜   

  1. (中铁一局集团(广州)建设工程有限公司, 广东 广州 511466

  • 出版日期:2025-07-15 发布日期:2025-07-15
  • 作者简介:韩胜(1983—),男,四川南充人,2005年毕业于重庆大学,土木工程专业,本科,高级工程师,现从事岩土工程、地下工程等领域的施工工作。 E-mail: 3655758870@qq.com。

Prefabrication and Installation Technology of Permanent and Temporary Integrated Prefabricated Diaphragm Wall: A Case of Xichong Station of Shenzhen Metro Line 8 Phase Ⅲ

HAN Sheng   

  1. (China Railway First Group (Guangzhou) Construction Engineering Co., Ltd., Guangzhou 511466, Guangdong, China)

  • Online:2025-07-15 Published:2025-07-15

摘要: 由于装配式地下连续墙单幅长细比大、吨位重、预埋件繁多等,存在预埋件定位控制难度大、吊装安全风险高、防水处理要求高等施工难题。采用现场流水化预制+智能工装设备安装的总体方案施工,研发一体化成型模具,采用多点定位栓钉+定制卡具进行CT预埋件及螺纹套筒高精度定位,结合构件内外温感仪器、智能养护等,实现装配式地下连续墙流水化预制,保证预制精度及质量;采用大型双履带吊结合定制砂箱,实现超长、大吨位装配式地下连续墙吊装安全直立翻转;研发一套集自动走行系统+自动调平系统+多轴联动电控机械臂于一体的智能工装,实现装配式地下连续墙高精度定位安装及全过程实时监控。最终实现装配式地下连续墙的安全、高质量、高效施工。

关键词: 永临一体, 装配式地下连续墙, 一体化成型模具, 智能工装

Abstract: Prefabricated diaphragm walls have many disadvantages, such as single-width slenderness ratio, large weight, and multiple embedded parts. These pose great challenges to positioning control of embedded parts, safety risk of hoisting, and waterproof treatment. To address these challenges, an overall construction scheme of on-site streamlined prefabrication and intelligent tooling equipment installation is adopted, and an integrated mold is designed and developed. Multi-point positioning stud + customized fixture are used for high-precision positioning of CT embedded parts and threaded sleeves. Internal and external temperature sensors and intelligent maintenance technology are adopted to achieve streamlined prefabrication of diaphragm walls, thus ensuring prefabrication accuracy and quality. Large double-crawler crane and customized sand box are used to achieve safe vertical overturn of diaphragm walls. A set of intelligent equipment integrating automatic walking system + automatic leveling system + multi-axis linkage electronic control robot arm is adopted to achieve high-precision positioning and installation of prefabricated diaphragm wall and real-time monitoring of the entire process. Finally, safe, high-quality, and efficient construction of prefabricated diaphragm walls is realized.

Key words: permanent and temporary integration, prefabricated diaphragm wall, integrated mold, intelligent tooling