ISSN 2096-4498

   CN 44-1745/U

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Tunnel Construction ›› 2022, Vol. 42 ›› Issue (7): 1308-1317.DOI: 10.3973/j.issn.2096-4498.2022.07.019

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Construction Technology of a HeavyDuty Lining Trolley with Pushing Sliding Buckle Support for a Giant Underground Cavern

YU Beijun, LIU Yonggang, ZHANG Zhihe   

  1. (The First Engineering Co., Ltd. of China Railway Tunnel Group, Chongqing 401121, China)
  • Online:2022-07-20 Published:2022-08-04

Abstract: The typical lining trolley has disadvantages such as complex structure, enormous span, extremely large size, challenging assembly, and high cost when applied in the lining construction of giantspan flat underground caverns. The lining construction of the giantspan flat underground cavern is distinguished by its vast volume, large area, large selfweight, and thick reinforcement. A new heavyduty lining trolley with a pushing sliding buckle support system comprising the technical advantages of the buckle support system and fullyhydraulic lining trolley is designed and developed for an underground cavern with a span of approximately 70 m and a rise to span ratio of approximately 0.21. The trolley is composed of jacking adjustable formwork, buckle support gantry, pushing sliding chassis, rotary butt joint distribution, and plugin vibration technology. These components are supported by hydraulic and electrical control technologies, integrated with numerous other technologies such as trolley selfpropelled technology, concrete pouring, vibration, maintenance, and monitoring. The successful application of the trolley in an enormous underground cavern reveals that the heavyduty lining trolley with pushing sliding buckle support has the advantages of simple structure, high strength, strong bearing capacity, and ease of assembly, which can effectively reduce labor intensity and cost, and improve construction efficiency and quality.

Key words: giantspan underground cavern, lining construction equipment, buckle support system, pushing sliding