ISSN 2096-4498

   CN 44-1745/U

二维码

Tunnel Construction ›› 2023, Vol. 43 ›› Issue (5): 879-886.DOI: 10.3973/j.issn.2096-4498.2023.05.016

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Modeling Analysis of MechanicalHydraulic Coupling of Boom Luffing System of Concrete Wet Spraying Machine

LI Kejun1, 2, LI Sanhua3, *, CHEN Miaolin2, YAO Xuejun2, LIU Zhihui2, DENG Minya1, GAO Long1   

  1. (1.Central South University of Forestry and Technology,Changsha 410004,Hunan,China;2.Hunan CHANGYUAN YUECHENG Machinery Co.,Ltd.,Changsha 410000, Hunan, China;3.China Railway Fifth Bureau Group First Engineering Co.,Ltd.,Changsha 410000,Hunan,China)

  • Online:2023-05-20 Published:2023-06-20

Abstract: In this study, an accurate mechanicalhydraulic cosimulation model is established to conduct a thorough investigation on the mechanicalhydraulic coupling characteristics of a concrete wet spraying machine during boom luffing. First, the kinematic and dynamic models of the boom pitching process are established based on the composition of the boom luffing mechanism and the hydraulic transmission principle of the concrete wet spraying machine boom. Furthermore, threedimensional mechanical structure and hydraulic system simulation analysis models are established using NX and AMESim, respectively. Second, the NXs motion analysis module, Simcenter 3D, is used to establish the mechanicalhydraulic coupling interface. Subsequently, the mechanicalhydraulic coupling simulation model of the boom luffing system is established to simulate and analyze the changes in system pressure, flow, luffing angle, and other working performance parameters when the boom is tilted up. The kinematics and dynamics simulation analysis results are further calculated using MATLAB. Finally, the results based on the NX and AMESim cosimulation, the numerical simulation results based on MATLAB, and the boom luffing test data are compared and analyzed. The results reveal the following: (1) Traditional mathematical modeling method cannot reflect the dynamic response characteristics of the system when the boom starts and brakes. (2) Mechanicalhydraulic cosimulation model can more accurately simulate the luffing action process of the boom of the wet spraying machine, and can comprehensively observe the working characteristics of the internal state variables of the luffing system. (3) Pressure test and simulation data of the luffing cylinder rodless chamber concur with each other, thus validating the accuracy of the model.

Key words: concrete wet spraying machine, luffing system, mechanicalhydraulic coupling, cosimulation, dynamics