To accurately collect the service life data of disc
cutters of tunnel boring machines(TBMs),
the consumption and cumulative wear of disc cutters of TBM boring in
hard rock tunnel section of the Bid 2 of the Chaoer river to Xiliao river water
conveyance project are counted. Then, the concept of equivalent replacement
times of disc cutter is introduced to calculate the cutter service life based
on cutter wear limit value. According to the stratigraphic changes along the
tunnel line, the variation rule of cutter service life in granite and tuff
rocks with different grades is analyzed, and the correlation between disc
cutter service life and uniaxial compressive strength and rock volume joint
number in grades Ⅱ and Ⅲ surrounding rocks is obtained. The results show the following: (1) The cutter
equivalent replacement times can accurately calculate the cutter service life
in different strata and reflect the proportions of abnormal failure cutters in
different rocks. (2) In grades Ⅱ and Ⅲ surrounding rocks, the cutter service life has a negative power
function relationship with rock strength and a positive power function
relationship with rock volume joint number. With the decrease of rock strength
and the development of rock joint, the cutter service life gradually increases.
(3) In grade Ⅳ surrounding rock, the factors affecting
the cutter wear are complex, the proportion of the abnormal failure cutters is
large, and the cutter service life decreases.
XING Hai, XIE Xingfei, GONG Qiuming, HUANG Liu
. Service Life Analysis of Disc Cutter Based on
Equivalent Replacement Times of Disc Cutter of Tunnel Boring
Machine[J]. Tunnel Construction, 2023
, 43(S1)
: 535
-543
.
DOI: 10.3973/j.issn.2096-4498.2023.S1.064