ISSN 2096-4498

   CN 44-1745/U

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Tunnel Construction ›› 2023, Vol. 43 ›› Issue (S1): 535-543.DOI: 10.3973/j.issn.2096-4498.2023.S1.064

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Service Life Analysis of Disc Cutter Based on Equivalent Replacement Times of Disc Cutter of Tunnel Boring Machine

XING Hai1, XIE Xingfei2, GONG Qiuming2, *, HUANG Liu2   

  1. (1. Sinohydro Bureau 6 Co., Ltd., Shenyang 110179, Liaoning, China; 2. Key Laboratory of Urban Security and Disaster Engineering of the Ministry of Education, Beijing University of Technology, Beijing 100124, China)
  • Online:2023-07-31 Published:2023-08-28

Abstract: To accurately collect the service life data of disc cutters of tunnel boring machines(TBMs),  the consumption and cumulative wear of disc cutters of TBM boring in hard rock tunnel section of the Bid 2 of the Chaoer river to Xiliao river water conveyance project are counted. Then, the concept of equivalent replacement times of disc cutter is introduced to calculate the cutter service life based on cutter wear limit value. According to the stratigraphic changes along the tunnel line, the variation rule of cutter service life in granite and tuff rocks with different grades is analyzed, and the correlation between disc cutter service life and uniaxial compressive strength and rock volume joint number in grades Ⅱ and surrounding rocks is obtained. The results show the following: (1) The cutter equivalent replacement times can accurately calculate the cutter service life in different strata and reflect the proportions of abnormal failure cutters in different rocks. (2) In grades and surrounding rocks, the cutter service life has a negative power function relationship with rock strength and a positive power function relationship with rock volume joint number. With the decrease of rock strength and the development of rock joint, the cutter service life gradually increases. (3) In grade surrounding rock, the factors affecting the cutter wear are complex, the proportion of the abnormal failure cutters is large, and the cutter service life decreases.

Key words: tunnel boring machine, equivalent replacement times, disc cutter service life, surrounding rock grade, Chaoer river to Xiliao river water conveyance project