The cutters of shield cutterhead are prone to damage
due to complex geologies encountered, and the existing cutter fault diagnosis
methods cannot comprehensively and accurately judge the cutter conditions.
Therefore, the principles and characteristics of machine learning algorithms
such as support vector machine(SVM), back propagation neural network(BPNN),
extreme learning machine(ELM), and random forest(RF) are analyzed, the
principle and characteristics of common faults such as wear overrun, stuck
rotation, and eccentric wear of the disc cutter in atmospheric shield
cutterhead are examined, and a fault diagnosis model of atmospheric shield
cutterhead disc cutter based on machine learning is designed to conduct
hierarchical fault diagnosis. The temperature, instantaneous speed ratio, and
average speed ratio that are more sensitive to the disc cutter failure are
selected, and the shield tunneling field data are used to conduct experiments,
so as to determine whether the disc cutters fail. The accuracies of the firstlayer
SVM, BPNN, ELM, and RF algorithm models reach 87.49%, 88.69%, 78.27%, and
96.45%, respectively. When the disc cutters fail, the accuracies of the secondlayer SVM, BPNN, ELM, and RF algorithm models reach 90.24%, 86.76%, 79.41%, and 97.06%, respectively.
These validate the rationality and effectiveness of the designed machine
learningbased atmospheric shield cutterhead disc
cutter fault diagnosis model. It is found that the RF algorithm has a high
accuracy in judging whether the disc cutters fail and the fail type. Thus, the
cost of enterprise construction and tool change can be effectively reduced, and
the tunneling efficiency of the shield can be improved.
SUN Hao, JIA Lianhui, WEI Xiaolong, LIN Fulong, MENG Xiangbo
. Fault Diagnosis Method of Disc Cutters of Atmospheric
Shield Cutterhead Based on Machine Learning[J]. Tunnel Construction, 2023
, 43(S1)
: 550
-557
.
DOI: 10.3973/j.issn.2096-4498.2023.S1.066