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隧道建设(中英文) ›› 2026, Vol. 46 ›› Issue (5): 1121-1132.DOI: 10.3973/j.issn.2096-4498.2026.05.018

• 施工技术 • 上一篇    下一篇

预制装配式套衬结构加固铁路隧道衬砌的设计方案及施工工艺

张天1, 2, 3, 付兵先1, 2, 3, *, 高亚明4, 牛亚彬1, 2, 3, 张丽霞4   

  1. (1. 中国铁道科学研究院集团有限公司铁道建筑研究所, 北京 100081;2. 中国铁道科学研究院集团有限公司高速铁路轨道系统全国重点实验室, 北京 100081;3. 北京铁科特种工程技术有限公司, 北京 100081; 4. 大秦铁路股份有限公司, 山西 大同 037005)
  • 出版日期:2026-05-20 发布日期:2026-05-20
  • 作者简介:张天(1998—),男,河南濮阳人,2023年毕业于西南交通大学,桥梁与隧道工程专业,硕士,助理研究员,主要从事既有铁路隧道病害整治方面的研究工作。E-mail: ztswjtu@163.com。*通信作者: 付兵先, E-mail: fbx713@163.com。

Prefabricated Composite Lining Structure for Reinforcing Railway Tunnel Linings and Its Construction Technology

ZHANG Tian1, 2, 3, FU Bingxian1, 2, 3, *, GAO Yaming4, NIU Yabin1, 2, 3, ZHANG Lixia4   

  1. (1. Railway Engineering Research Institute, CARS, Beijing 100081, China; 2. State Key Laboratory of Track System of High-speed Railway, CARS, Beijing 100081, China; 3. Beijing Tieke Special Engineering Technology Co., Ltd., Beijing 100081, China; 4. Daqin Railway Co., Ltd., Datong 037005, Shanxi, China)
  • Online:2026-05-20 Published:2026-05-20

摘要:

为解决当前铁路隧道衬砌加固面临的劳动人员密集、施工效率低的问题,提出一种以超高性能混凝土为基材、搭配承插式接头、可实现快速拼装、适用于高铁双线隧道的预制装配式套衬结构。以该结构为研究对象,通过开展室内试验、数值仿真与现场试验,优化浇筑材料配合比,分析不同级别围岩荷载作用下套衬的力学特性,确定套衬单元分块设计、环向与纵向接头设计、预制块内接头布置方案,并提出套衬拼装配套施工工艺。结果表明: 1)对于时速350 km的高铁双线隧道断面,整环套衬分为6块标准块与1块调节块,满足套衬错缝拼装需求; 2)通过配合比优化,在保证超高性能混凝土力学指标的同时终凝时间为368 min,具有良好的施工性能; 3)套衬厚度取150 mm时,在Ⅲ、Ⅳ、Ⅴ级围岩荷载作用下,套衬拱顶、拱肩、拱脚处安全系数均在8.0以上,具有良好的力学特性; 4)新型承插式接头采用蜗轮蜗杆机械结构,可提前预埋于预制块,插入行程短,可通过施工台车顶推实现套衬块间高效拼装; 5)基于自研的套衬拼装台车,采用从底到顶、逐块安装的施工工艺,在天窗点内开展套衬施工具备可实施性。

关键词:  , 铁路隧道; 超高性能混凝土; 预制装配式套衬结构; 承插式接头; 数值模拟; 室内试验

Abstract:

To address the high labor intensity and low construction efficiency associated with railway tunnel lining reinforcement, a prefabricated composite lining structure primarily composed of ultra-high performance concrete (UHPC) with novel socket-spigot joints is proposed. This structure allows rapid assembly and is applicable to double-track high-speed railway tunnels. Through laboratory tests, numerical simulations, and field experiments, the mix proportion of casting materials is optimized, the mechanical characteristics of the lining under varying surrounding rock loads are analyzed, and the segmentation configuration, circumferential and longitudinal joint connection types, and joint arrangement scheme for prefabricated blocks are determined, culminating in a complete construction technology for lining installation. The main findings are as follows: (1) For a double-track high-speed railway tunnel section designed for 350 km/h, dividing the full ring into six standard segments and one adjustable segment minimizes the variety of prefabricated components while satisfying staggered joint assembly requirements. (2) The optimized mix proportion ensures adequate UHPC mechanical performance with a final setting time of 368 min. (3) A UHPC lining thickness of 150 mm yields a safety factor of eight or higher at all monitored locations under grade Ⅲ, Ⅳ, and Ⅴ surrounding rock conditions, confirming excellent structural performance. (4) Joints pre-embedded with short insertion travel enable efficient segment-to-segment assembly through pushing from a construction trolley. (5) Employing a self-developed lining assembly vehicle and a bottom-to-top, piece-by-piece installation process, lining construction within maintenance windows is feasible.

Key words: railway tunnel, ultra-high performance concrete, prefabricated composite lining structure, socket-spigot joint, numerical simulation, laboratory test