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隧道建设(中英文) ›› 2018, Vol. 38 ›› Issue (4): 709-714.DOI: 10.3973/j.issn.2096-4498.2018.04.023

• 施工机械 • 上一篇    下一篇

盾构/TBM专用振动监测传感器VM-BOX的研发

辛书杰, 周远航, 张萌, 李磊   

  1. (中铁隧道局集团专用设备中心, 河南 洛阳 471009)
  • 收稿日期:2017-04-11 修回日期:2018-01-09 出版日期:2018-04-20 发布日期:2018-05-06
  • 作者简介:辛书杰(1988—),男,河南西峡人,2012年毕业于河南科技大学,机械设计制造及其自动化专业,本科,工程师,现从事设备检测工作。 Email: 513157455@qq.com。

Research and Development of Shield/TBMdedicated Vibration Monitoring Sensor VMBOX

XIN Shujie, ZHOU Yuanhang, ZHANG Meng, LI Lei   

  1. (Tunnelingdedicated Equipment Center, China Railway Tunnel Group Co., Ltd., Luoyang 471009, Henan, China)
  • Received:2017-04-11 Revised:2018-01-09 Online:2018-04-20 Published:2018-05-06

摘要:

传统的盾构/TBM振动监测采用常规的手持式振动仪,需要专业技术人员定期到设备上进行监测以获取振动数据。由于无法获取连续振动数据,进而无法对设备状态发展趋势进行合理的分析和预判,因而不能及时有效地指导设备管理。采用逻辑控制方法和信号筛分技术,研制一种盾构/TBM专用的振动监测传感器,可安装在盾构/TBM内部关键部件上,采集其在工作过程中的振动和温度数据,实现以下功能: 1)对设备振动数据进行远程实时在线监测; 2)对设备故障进行精确化管理; 3)对设备发展趋势进行预估。

关键词: 盾构, TBM, 振动监测传感器, 在线监测, 预防性维护

Abstract:

The traditional shield/TBM adopts conventional handheld vibrator for vibration monitoring, and requires professional technicians to regularly monitor the equipment to obtain vibration data. The continuous vibration data of the equipment cannot be obtained, thus rational analysis and prognosis for equipment status cannot be carried out to effectively guide equipment management. In this paper, logic control method and signal screening technology are used to develop a shield/TBMdedicated vibration monitoring sensor that can be installed on the key components of the shield/TBM to collect the vibration and temperature data during working process. It implements the functions as follows: (1) remote realtime online monitoring of equipment vibration data; (2) detailed management of equipment failure; (3) prediction of equipment development trends.

Key words: shield, TBM, vibration monitoring sensor, online monitoring, preventive maintenance

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