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隧道建设(中英文) ›› 2017, Vol. 37 ›› Issue (1): 97-102.DOI: 10.3973/j.issn.1672-741X.2017.01.016

• 施工技术 • 上一篇    下一篇

西安地铁富水密实性砂层盾构带压换刀技术

王住刚1, 曹振1, 李治中2   

  1. (1. 西安市地下铁道有限责任公司, 陕西 西安 710018; 2. 北京中铁隧建筑有限公司, 北京 100022)
  • 收稿日期:2016-03-30 修回日期:2016-06-23 出版日期:2017-01-20 发布日期:2017-01-24
  • 作者简介:王住刚(1985—),男,陕西乾县人,2006年毕业于西安建筑科技大学,土木工程专业,本科,工程师,现从事地铁工程安全质量管理工作。Email: 151601377@qq.com。

Technologies for Shield Cutting Tool Replacement under Hyperbaric  Condition in Waterrich and Compact Sandy Stratum of Xi’an Metro

WANG Zhugang1, CAO Zhen1, LI Zhizhong2   

  1. (1. Xi’an Metro Co., Ltd., Xi’an 710018, Shaanxi, China; 2. China Railway Tunnel Group  Beijing CTG Construction Co., Ltd., Beijing 100022, China)
  • Received:2016-03-30 Revised:2016-06-23 Online:2017-01-20 Published:2017-01-24

摘要:

为了解决西安地铁土压平衡盾构在富水密实性砂层中带压换刀所面临的土舱不易保压、作业人员进出舱气压控制难和舱内换刀安全风险高等技术难题,对带压进舱换刀技术开展了研究,通过工程实践总结出如下操作要点: 1)通过工作压力计算,采取掌子面封闭、保压试验等技术措施使土舱压力趋于稳定,保证土舱压力满足要求; 2)人员进舱后以10 kPa/min速率进行加压,人员出舱前以10 kPa /min速率分4个阶段逐渐减压; 3)舱内换刀应制定周密的施工计划,刀盘分3次转动完成刀具更换。结果表明,通过以上控制技术,可以满足西安地铁富水密实性砂层盾构带压换刀施工要求。

关键词: 西安地铁, 富水, 密实性砂层, 带压换刀, 膨润土, 泥膜

Abstract:

The cutting tool replacement of earth pressure balance (EPB) shield used in Xi’an Metro has many difficulties, i.e. difficult pressure maintaining of earth chamber, difficult pressure control of earth chamber and high risk. As a result, technologies for shield cutting toll replacement under hyperbaric condition are studied. Key operation points are summarized as follows: 1)The pressure of earth chamber becomes stable by carrying out tunnel face closing and pressure maintaining test. 2) Increasing the air pressure with rate of 10 kPa/min after the working personnel entering the chamber, and reducing the air pressure gradually in four phases with rate of 10 kPa/min before the working personnel leaving the chamber. 3) A detailed construction plan should be made before replacing the cutting tools; and then the cutterhead needs to roll by 3 times to complete cutting tool replacement. The results show that it can meet the construction requirements of shield cutting tool replacement under hyperbaric condition in waterrich and compact sandy stratum of Xi’an Metro by adopting the abovementioned technologies.

Key words: Xi’an Metro, waterrich, compact sand, cutting tool replacement under hyperbaric condition, bentonite, filter membrane

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