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隧道建设(中英文) ›› 2018, Vol. 38 ›› Issue (S2): 345-350.DOI: 10.3973/j.issn.2096-4498.2018.S2.047

• 施工机械 • 上一篇    下一篇

全自动液压栈桥式仰拱移动模架一体机施工技术研究

边鹏飞1, 任浩1, *, 王善高2   

  1. (1. 中交隧道工程局有限公司, 北京 100102; 2. 中国交通建设股份有限公司, 北京 100088)
  • 收稿日期:2018-07-02 修回日期:2018-08-01 出版日期:2018-12-30 发布日期:2019-01-30
  • 作者简介:边鹏飞(1974—), 男, 山西朔州人, 1999年毕业于中国矿业大学, 矿建专业, 本科, 高级工程师, 主要从事隧道与地下工程施工技术管理工作。Email: 11560214@qq.com。*通信作者: 任浩, Email: 741311215@qq.com。
  • 基金资助:

    交通部西部交通建设科技项目管理中心(2013 315 Q03 080)

Research on Integratedmachine Construction Technology of Fullyautomatic Hydraulic Trestlebridgetype Inverted Mobile Formwork

BIAN Pengfei1, REN Hao1, *, WANG Shangao2   

  1. (1. CCCC Tunnel Engineering Company Limited, Beijing 100102, China; 2. China Communications Construction Company Limited, Beijing 100088, China)
  • Received:2018-07-02 Revised:2018-08-01 Online:2018-12-30 Published:2019-01-30

摘要:

为解决隧道仰拱施工中传统设备简易、工艺落后导致的施工质量难以保证,在仰拱开挖、出渣等工序作业时过往的人员、车辆、机械设备无法正常通行以及现有客运专线隧道仰拱施工设备机械化程度底、集成度不高等问题,以沪昆客运专线贵州段CKGZTJ-3标栋梁坡隧道为例,对仰拱栈桥、模板体系、走行机构等进行研究,研制的全自动液压栈桥式仰拱移动模架一体机集成了栈桥、仰拱模板、中心水沟模板、走行机构、液压和液电装置等结构件。在施工过程中,先优化仰拱段施工作业区,利用全自动液压、液电系统功能控制栈桥行走、仰拱和中心水沟模板安装及定位作业; 在仰拱施工期间,与过往的人员、车辆、机械设备以及掌子面施工形成互不干扰、平行推进的局面。该全自动液压栈桥式仰拱移动模架一体机有效减少了作业人员和辅助材料的投入,工效明显提升,安全步距可控,并保证了仰拱衬砌和仰拱填充以及中心水沟的质量。

关键词: 隧道, 全自动液压栈桥, 仰拱移动模架, 一体机, 模板, 仰拱施工

Abstract:

In the course of tunnel invert construction, the construction quality is hard to be guaranteed due to the simple traditional equipment and backward technology; the passing pedestrians, vehicles and mechanical equipment are impassible during the invert processes of excavating and slag discharging; and the existing invert construction equipment for the existing passenger dedicated line tunnels are with low mechanization and integration degree. In order to solve these problems, taking the Guizhou Section CKGZTJ3 of Donglianganpo tunnel in ShanghaiKunmming Passengerdedicated line as example, the invert trestle, formwork system and walking mechanism are studied. The fully automatic hydraulic trestle invert mobile formwork machine are developed with the integration of trestle, invert formwork, central ditch formwork, walking mechanism, hydraulic and electrohydraulic devices and other structural parts. In the construction process, the invert construction area should be optimized firstly. The trestle walking, invert and central ditch formwork installation and location can be controlled by adopting fully automatic hydraulic and electrohydraulic system functions. During invert construction, the passing pedestrian, vehicles, mechanical equipment and palm surface construction have no interference with one another. The fully automatic hydraulic trestle type invert mobile formwork frame machine effectively reduces the input of operators and auxiliary materials, improves the work efficiency, controls the safe step distance, and ensures the lining and filling of invert and the quality of the central ditch.

Key words: tunnel, fully automatic hydraulic trestle, inverted mobile formwork, integrated machine, formwork, invert construction

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