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隧道建设(中英文) ›› 2026, Vol. 46 ›› Issue (5): 985-993.DOI: 10.3973/j.issn.2096-4498.2026.05.007

• 研究与探索 • 上一篇    下一篇

基于CAM-1DCNN模型的低速重载超大型滚动轴承故障智能诊断

王双旺, 阳斌, 钟庆丰, 陈良武   

  1. (中铁工程装备集团技术服务有限公司, 河南 郑州 450016)
  • 出版日期:2026-05-20 发布日期:2026-05-20
  • 作者简介:王双旺(1986—),男,河南确山人,2011年毕业于郑州大学,机械电子工程专业,硕士,高级工程师,现从事隧道掘进机技术研究与应用工作。 E-mail: wang090219@163.com。

Intelligent Fault Diagnosis of Low-Speed, Heavy-Load, Ultra-Large Rolling Bearings Using a Channel Attention Mechanism and a One-Dimensional Convolutional Neural Network

WANG Shuangwang, YANG Bin, ZHONG Qingfeng, CHEN Liangwu#br#

#br#
  

  1. (China Railway Engineering Equipment Group Technology Service Co., Ltd., Zhengzhou 450016, Henan, China)

  • Online:2026-05-20 Published:2026-05-20

摘要: 针对常规特征值报警方式在低速重载超大型滚动轴承故障诊断中误诊、漏诊率高,以及深度学习依赖大样本、轴承信号特征缓变且采集难的问题,提出一种基于通道注意力机制(channel attention mechanism, CAM)的一维卷积神经网络(1 dimensional convolutional neural network, 1DCNN)智能诊断方法。首先,设计低频率、长采样与电荷放大器的信号采集方案,采集低速重载超大型滚动轴承故障特征信号;其次,对采集到的数据集采用定长随机分割与重叠采样相结合的方法,既能保证样本多样性,又能避免固定分割导致特征丢失,有效扩充小样本下的训练数据量,以构建训练集、验证集和测试集;再次,将CAM模块融入1DCNN,增强模型对关键特征的学习能力;然后,使用训练数据对所构建的CAM-1DCNN模型进行训练,利用反向传播优化每一层的网络参数,进而得到基于CAM的1DCNN故障诊断模型;最后,经验证集调参,完成故障分类。通过在盾构主轴承试验台的试验结果显示: 该方法诊断低速重载超大型滚动轴承故障的准确率达97.13%,相较于传统1DCNN性能更优,且在小样本场景下仍保持稳定准确率,有效降低了深度学习对大样本数据的依赖性。


关键词: 盾构, 超大型滚动轴承, 低速重载, 故障智能诊断, 通道注意力机制, 一维卷积神经网络, 数据增强, 深度学习

Abstract:

Conventional eigenvalue alarm methods for fault detection in low-speed, heavy-load, ultra-large rolling bearings often result in high rates of misdiagnosis and missed diagnosis. By contrast, deep learning techniques typically require large datasets, but the signal characteristics of bearings change slowly and are challenging to capture. To address these challenges, an intelligent fault diagnosis method based on a one-dimensional convolutional neural network (1DCNN) that incorporates a channel attention mechanism (CAM), is proposed. First, a signal acquisition scheme that combines low-frequency long sampling with charge amplifiers is designed to collect fault characteristic signals from low-speed, heavy-load rolling bearings. The collected dataset is then processed through a combination of fixed-length random segmentation and overlapping sampling to ensure sample diversity while minimizing feature loss from fixed segmentation. This approach effectively expands the training data volume under small-sample conditions, allowing for the construction of training, validation, and test sets. Next, the CAM module is integrated into the 1DCNN to enhance the model’s ability to learn essential features. The resulting CAM-1DCNN model is trained via the training data, with backpropagation employed to optimize network parameters at each layer, ultimately yielding a robust CAM-based 1DCNN fault diagnosis model. Finally, parameter tuning is conducted on the validation set to finalize fault classification. Experimental results from tests on a shield main bearing test bench demonstrate that the proposed method achieves a diagnostic accuracy of 97.13%, significantly outperforming traditional 1DCNN models in both performance and stability under small-sample conditions. The method effectively reduces deep learning’s reliance on large datasets, offering a practical solution for fault diagnosis with this type of bearing.

Key words: shield machine; super-large rolling bearing, low-speed heavy-load, intelligent fault diagnosis, channel attention mechanism, one-dimensional convolutional neural network, data augmentation technology, deep learning