ISSN 2096-4498

   CN 44-1745/U

二维码

Tunnel Construction ›› 2023, Vol. 43 ›› Issue (3): 460-477.DOI: 10.3973/j.issn.2096-4498.2023.03.011

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Assembly Technology of Prefabricated Arc Parts and Application of Intelligent Assembling Machine for Large-Diameter Shield Tunnels

LIN Chungang1, 2, MA Zhaolin1, CHEN Yongliang3, LI Jing1, 2, SHANG Wei1, 2, HAN Weifeng4   

  1. (1.China Railway Tunnel Consultants Co.,Ltd.,Guangzhou 511458,Guangdong,China;2.Guangdong Provincial Key Laboratory of Intelligent Monitoring and Maintenance of Tunnel Structure,Guangzhou 511458, Guangdong, China;3.PowerChina Chengdu Engineering Corproation Limited,Chengdu 611130,Sichuan,China;4.State Key Laboratory of Shield Machine and Boring Technology,Zhengzhou 450001,Henan,China)
  • Online:2023-03-20 Published:2023-04-17

Abstract: In order to solve the technical problems existing during assembly of the traditional arc parts (boxshaped piece) for shield tunnels, such as unadvanced assembly technology, poor assembly accuracy, low degree of equipment intelligentization, slow construction progress, etc., an intelligent walkthrough assembling machine for arc parts is developed, by introducing the concept of equipment design and intelligent control, adopting the design idea of walkthrough arcshaped components, and combining the millimeterlevel loadsensitive hydraulic system and submillimeter level attitude monitoring system. It can realize intelligent assembly of arc parts with onebutton operation. The assembling machine is equipped with intelligent control technology such as fineadjustment measurement system, automatic detection and perception, automatic calculation and analytical processing, automatic decision making and action execution, humancomputer interaction and information storage, etc. It has been applied for the first time in Contract JCXSG11 of Shanghai rail transit airport link line, and has achieved good performance in assembly. The results show that: (1) The control accuracy of the hydraulic system of assembling machine is up to 0.5 mm, and the assembly accuracy of arc parts is up to ±5mm, and thus highprecision assembly is achieved. (2) Through the intelligent control technology, onebutton operation is realized for the assembling machine. It takes 32 min for each cycle, improving the construction efficiency by more than 30%, and saving labor by more than 50%. (3) The intelligent walkthrough assembling machine for arc parts has stable and reliable performance, which can record and store the parameters such as operation state, control mode, sensor data, hydraulic cylinder stroke data and communication state, and realize humancomputer interaction.

Key words: large-diameter shield tunnel, tunnel arc parts, prefabrication and assembly, high precision, intelligentization; synchronous construction, walk-through assembling machine