ISSN 2096-4498

   CN 44-1745/U

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Tunnel Construction ›› 2023, Vol. 43 ›› Issue (11): 1924-1934.DOI: 10.3973/j.issn.2096-4498.2023.11.012

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Stability of Surrounding Rock and Support Optimization of a Broken SoftRockInclined Shaft Bored by Tunnel Boring Machine: A Case Study of Kekegai SubInclined Shaft

LI Anyun1, ZHANG Kai2, 3, XU Jinfeng2, 3, *, XIE Xiongyao2, 3, KANG Yuanfeng1   

  1. (1. China Railway 15th Bureau Group Co., Ltd., Shanghai 200070, China; 2. Department of Geotechnical Engineering, Tongji University, Shanghai 200092, China; 3. Key Laboratory of Geotechnical and Underground Engineering, the Ministry of Education, Tongji University, Shanghai 200092, China)
  • Online:2023-11-20 Published:2023-12-08

Abstract: The authors present a case study to investigate the damage and destabilization mechanisms of broken and soft surrounding rocks and provide a reasonable support scheme design for an inclined shaft bored using a tunnel boring machine(TBM). This study is conducted on the Kekegai subinclined shaft bored by a TBM in Yulin, China. A discreteelementsimulation software, UDEC, is employed to analyze the stability of the surrounding rocks as well as the support effects under four conditions: no support, anchornetwork shotcrete support, anchornetwork shotcrete cable support, and anchornetwork shotcrete cable + steel belt support. Based on the numerical results, a supportoptimization scheme is proposed and applied in practice. Accordingly, the following results are verified: (1) The rock destabilization in the TBM tunnel demonstrates ovalshaped plastic damage, which is dominated by shear plasticity and controlled by tensile plasticity, requiring the timely adoption of support means. (2) The anchor rod, anchor cable, shotcrete, and steel belt support can effectively limit the deformation and damage to the surrounding rocks. Therefore, the anchornetwork shotcrete cable + steel belt support exhibits the best support effect compared with all the other support types, with a reduction of 50.9% and 99.85% of the roof displacement and the tensile plastic area of the surrounding rocks, respectively, compared with those of the system without any support. The anchornetwork shotcrete cable scheme is finally used as the support solution, and a Wtype steel belt is added to strengthen the support in the roof area, which displays a falling risk. The adopted support scheme can effectively control the deformation of shallow surrounding rocks and plastic expansion of deep surrounding rocks, thereby achieving precontrol of sudden falls.

Key words: shaft, open tunnel boring machine, discrete element analysis, failure mechanism, surroundingrock damage zone, support optimization