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隧道建设(中英文) ›› 2022, Vol. 42 ›› Issue (S1): 517-525.DOI: 10.3973/j.issn.2096-4498.2022.S1.061

• 施工机械 • 上一篇    下一篇

高水压大直径盾构主轴承2种主流密封性能对比研究

李陶朦1, 孙海波1, 陈乾坤1, 王鑫2   

  1. 1. 中铁隧道局集团有限公司设备分公司, 河南 洛阳 471009; 2. 中铁隧道股份有限公司, 河南 郑州 450001
  • 出版日期:2022-07-22 发布日期:2022-08-23
  • 作者简介:李陶朦(1987—),男,河南开封人,2012年毕业于洛阳理工学院,自动化专业,本科,工程师,现从事全断面隧道掘进机监理工作。Email: 2624182551@qq.com。

Comparative Analysis of Properties between Two Main Bearing Seals of LargeDiameter Shield Tunneling under High Water Pressure

LI Taomeng1, SUN Haibo1, CHEN Qiankun1, WANG Xin2   

  1. (1. China Railway Tunnel Group Co., Ltd. Equipment Branch, Luoyang 471009, Henan, China; 2. China Railway Tunnel Stock Co., Ltd., Zhengzhou 450001, Henan, China)
  • Online:2022-07-22 Published:2022-08-23

摘要: 为提高大直径盾构(≥9 m)主轴承密封承压能力及可靠性和安全性,通过研究主流形式大直径盾构主轴承密封结构、工作原理、性能参数及典型案例,对2种形式主轴承密封接触应力进行有限元分析,并对比分析数十台2种主轴承密封保压试验数据和掘进数据。研究表明: 1)带楔形突起的唇形密封结构比不带楔形突起的唇形密封结构承压能力更强,且在不借助压力补偿系统时可承受≤0.6 MPa的开挖舱压力。2)在开挖舱压力>0.6 MPa或开挖舱压力瞬间波动较大的工况下,压力补偿系统由于人为操作迟滞或响应不及时等不确定性因素,唇形密封系统存在较大被击穿的安全隐患。3)单道指形密封正面最大动态承压能力为1 MPa,建议开挖舱压力在0.41 MPa时选用指形密封,不需要配置压力补偿系统,可提高主轴承密封结构的承压和稳压能力。

关键词: 大直径盾构, 主轴承, 密封形式, 接触应力, 有限元分析

Abstract: To improve the bearing capacity, reliability, and safety of main bearing seal of largediameter shield (over 9 m), the structure, working principle, and properties of two main bearing seals are investigated, and case analyses are conducted. Then, finite element analysis is employed to study the contact stress of the seals, and the pressure and tunneling data of the two main bearing seals in dozens of largediameter shields are comparatively analyzed. The results reveal the following: (1) The bearing capacity of labiates seal structure with wedge protruding is higher than that without wedge protruding, which can bear excavation chamber pressure of no larger than 0.6 MPa without compensatory pressure. (2) Under the condition of excavation chamber pressure of larger than 0.6 MPa or momentary large fluctuation of excavation chamber pressure, the labiates seal structure is potentially brokendown due to delay operation or response of pressure compensation system. (3) The maximum positive dynamic bearing capacity of singlechannel fingertype seal is 1 MPa, thus the fingertype seal is recommended when the excavation chamber pressure ranges from 0.4 MPa to 1 MPa without arrangement of a pressure compensation system, which still can improve the bearing and pressurizing capacity of main bearing seal structure.

Key words: largediameter shield, main bearing, seal form, contact stress, finite element analysis