• 中国科学引文数据库(CSCD)来源期刊
  • 中文核心期刊中文科技核心期刊
  • Scopus RCCSE中国核心学术期刊
  • 美国EBSCO数据库 俄罗斯《文摘杂志》
  • 《日本科学技术振兴机构数据库(中国)》
二维码

隧道建设(中英文) ›› 2019, Vol. 39 ›› Issue (9): 1537-1544.DOI: 10.3973/j.issn.2096-4498.2019.09.020

• 施工机械 • 上一篇    下一篇

基于张吉怀铁路隧道衬砌缺陷控制的新型信息化衬砌台车研究与应用

陈文義1, 尚伟2, *   

  1. (1. 中铁隧道局集团有限公司, 广东广州 511458; 2. 中铁隧道勘察设计研究院有限公司, 广东广州 511455)
  • 收稿日期:2019-04-22 出版日期:2019-09-20 发布日期:2019-09-25
  • 作者简介:陈文義(1966—),男,四川资阳人,1988年毕业于兰州交通大学,铁道工程专业,本科,高级工程师,主要从事隧道及地下工程施工管理工作。Email: 1552591518@qq.com。*通信作者: 尚伟, Email: 903647160@qq.com。

A New Type of Informatized Lining Trolley Based on Control Method of Lining Disease in ZhangjiajieJishouHuaihua Railway Tunnel and Its Application

CHEN Wenyi1, SHANG Wei2, *   

  1. (1. China Railway Tunnel Group Co., Ltd., Guangzhou 511458, Guangdong, China; 2. China Railway Tunnel Consultants Co., Ltd., Guangzhou 511455, Guangdong, China)
  • Received:2019-04-22 Online:2019-09-20 Published:2019-09-25

摘要:

为有效解决、控制和减少衬砌开裂、掉块、脱空等质量缺陷,保障隧道工程建设安全和运营安全,系统地研发了新型信息化衬砌台车,并形成了以衬砌施工信息为基础的隧道二次衬砌病害控制方法。采用旋转式对接快速分料系统,解决了混凝土离析和施工冷缝问题,提高了混凝土浇注施工效率;采用自动振捣系统,减少了漏振、欠振现象,有利于保证混凝土的密实度;采用V型槽零搭接装置,克服了顶裂施工缝的问题;采用可伸缩式堵头板解决了超欠挖时端模封堵的难题;采用信息采集与控制系统,实现了自动化和信息化施工。试验证明,采用新型信息化衬砌台车能够减少开裂、掉块、脱空等衬砌质量缺陷,有效提高衬砌施工质量。

关键词: 隧道, 衬砌台车, 混凝土旋转式分料, 自动振捣, V型槽零搭接, 堵头板, 信息化

Abstract:

In order to effectively solve, control and reduce the quality defects of tunnel lining, i.e. cracks, drops, cavities, etc., and ensure the safety of tunnel construction and operation, a new type of informatized lining trolley is systematically developed, and the control method of tunnel secondary lining disease is formed based on the lining construction information. The application of rotary butt fast material distribution system solves the problems of concrete segregation and construction cold joint, and improves the construction efficiency of concrete pouring. The use of automatic vibration and ramming system reduces the phenomenon of lost vibration and insufficient vibration and ensures the compactness of concrete. The zero lap joint device of Vshaped groove is adopted to solve the problem of top crack construction joints. The expandable end template is used to block the end model when overcutting and undercutting. The information acquisition and control system is used to realize automatic and informatized construction. The test shows that the adoption of new informatized lining trolley can reduce the quality defects of lining, i.e., cracks, drops and cavities, and effectively improve the quality of lining construction.

Key words: tunnel, lining trolley, rotary distribution of concrete, automatic vibrating, zero lap joint of Vshaped groove, end template, informatization

中图分类号: