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隧道建设(中英文) ›› 2019, Vol. 39 ›› Issue (12): 2074-.DOI: 10.3973/j.issn.2096-4498.2019.12.019

• 施工机械 • 上一篇    下一篇

超大直径泥水盾构软土地层推力、转矩分析与计算

王凯1, 2, 孙振川1, 2, 牛紫龙3, 王国安2, 李凤远1, 2, 张兵1, 2   

  1. (1. 盾构及掘进技术国家重点实验室, 河南 郑州  450001; 2. 中铁隧道局集团有限公司, 广东 广州  511458; 3. 汕头市苏埃通道建设投资发展有限公司, 广东 汕头  515000)
  • 收稿日期:2019-07-22 出版日期:2019-12-20 发布日期:2019-12-20
  • 作者简介:王凯(1989—), 男, 河南信阳人, 2015年毕业于中国石油大学(北京), 机械工程专业, 硕士, 工程师, 现从事盾构装备及施工技术 相关研究工作。 E-mail: wangkai3188@126.com。
  • 基金资助:
    国家863计划(2012AA041802); 中铁隧道集团科技创新计划(隧研合2017-06); 河南省重点研发与推广专项(192102210061); 汕头市 苏埃通道工程科研课题(SAKT-003)

Analysis and Calculation on Thrust Force and Torque of Extra-large Diameter Slurry Shield in Soft Soil

WANG Kai1, 2, SUN Zhenchuan1, 2, NIU Zilong3, WANG Guoan2, LI Fengyuan1, 2, ZHANG Bing1, 2   

  1. (1. State Key Laboratory of Shield Machine and Boring Technology, Zhengzhou 450001, Henan, China; 2. China Railway Tunnel Group Co., Ltd., Guangzhou 511458, Guangdong, China; 3. Shantou Su′ai Pass Construction Investment and Development Co., Ltd., Shantou 515000, Guangdong, China)
  • Received:2019-07-22 Online:2019-12-20 Published:2019-12-20

摘要: : 为提高软土地层超大直径泥水盾构推力、刀盘转矩计算的准确性,结合苏埃通道超大直径盾构结构特点分析推力、转矩的主 要组成成分,基于开挖面土体分层建立推力、转矩各分项的理论计算模型。 运用MATLAB软件编写推力、转矩的数值计算程序并根 据苏埃通道工程相关参数开展计算。 将依托工程盾构段现场掘进数据与计算结果进行对比,得出如下结论: 1)推力、转矩的实测 值与计算值误差均在±10%内,相对Krause模型或Ugur Ates回归,该计算方法精确度高; 2)在总推力中泥水阻力占比最高,其次为 盾壳与土层的摩擦阻力,而刀具切削阻力占比可忽略; 3)在刀盘转矩中,切削转矩在总转矩中占比最高,其次为刀盘在流体中摩擦 阻力矩,相对推力而言,转矩对地层更加敏感。

关键词: 软土地层, 泥水盾构, 推力, 转矩, 计算模型

Abstract: The accurate calculation of extra-large diameter slurry shield in soft soil should be improved. As a result, the main components of thrust force and cutterhead torque of extra-large diameter slurry shield used in Su′ai Tunnel are analyzed. A theoretical calculation model for thrust force and cutterhead torque is established based on the soil stratification of tunnel excavation face. A calculation program is developed based on the deduced equations by using MATLAB application and the relative parameters of Su′ai Tunnel. The comparison results between the field data and calculation data show that: (1) The error between field measured data and predicted data of thrust force and torque is less than 10%, which illustrates that the calculation model mentioned-above has a higher accuracy than Krause model and Ugur Ates regression. (2) The proportion of slurry resistance is the highest in total thrust, followed by that of friction resistance between shield shell and soil layer, and that of cutter resistance is little. (3) The cutting torque accounts for the highest proportion of cutterhead torque, followed by that of friction torque between cutterhead and the slurry. The torque is more sensitive to the strata rather than the thrust force.

Key words: soft soil, slurry shield, thrust force, torque, calculation model

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