Realtime Force Monitoring Method for Disc Cutter in TBM Tunneling

doi:10.3973/j.issn.2096-4498.2019.02.018

Tunnel Construction ›› 2019, Vol. 39 ›› Issue (2): 309-316.DOI: 10.3973/j.issn.2096-4498.2019.02.018

Previous Articles Next Articles

Realtime Force Monitoring Method for Disc Cutter in TBM Tunneling

WANG Shaohua¹, LIU Quansheng¹, HUANG Xing², ZHANG Xiaobo³

(1. Key Laboratory of Geotechnical and Structural Safety Engineering of Hubei Province, School of Civil Engineering and Architecture, Wuhan University, Wuhan 430072, Hubei, China; 2. Institute of Rock and Soil Mechanics, Chinese Academy of Sciences, Wuhan 430071, Hubei, China; 3. Changjiang River Scientific Research Institute of Changjiang Water Resources Commission, Wuhan 430010, Hubei, China)

Received:2018-07-19 Revised:2019-01-02 Online:2019-02-20 Published:2019-03-05

Abstract

Abstract:

Due to the harsh tunnelling environment, it is difficult to carry out realtime force monitoring of tunnel boring machine (TBM) disc cutter. Hence, the characteristics of disc cutter components and the transferring law of load are analyzed, a strain gauge is embedded in cshaped cushion block, an effective monitoring method is proposed, and effectiveness and feasibility of the monitoring method are proved by the calibration test of the cshaped support block and the rotary rockbreaking test. The test results show that: (1) Under the condition of different penetration degrees, the vertical load obtained by the stress monitoring method is slightly different from that of the oil cylinder, and the variation trends of the stresses are almost the same, which indicates the feasibility and effectiveness of the monitoring method. (2) With the increase of penetration degree, the normal and lateral forces of the disc cutters increase.

Key words: TBM, force of disc cutter, monitoring method, calibration test, rotary rockbreaking test

CLC Number:

U 455.3

WANG Shaohua, LIU Quansheng, HUANG Xing, ZHANG Xiaobo. Realtime Force Monitoring Method for Disc Cutter in TBM Tunneling[J]. Tunnel Construction, 2019, 39(2): 309-316.

[1]	DU Lijie, ZHANG Zheng, LI Qingwei, ZHANG Weidong, DU Chuanqi, LIU Jiayi, YANG Yalei. Comparative Analysis on Adaptability and Applications of DoubleShield Open Tunnel Boring Machines [J]. Tunnel Construction, 2023, 43(6): 921-928.
[2]	GUO Weishe, HONG Kairong, GAO Pan, LI Fengyuan, , LI Shu′ao, , ZHAO Xu. Status Quo and Prospects of Tunnel Intelligent Construction in China [J]. Tunnel Construction, 2023, 43(4): 549-562.
[3]	SHEN Yanjun, LYU You, LI Shuguang, ZHANG Jinyuan, MA Wen, ZHANG Lei, XU Zhenhao, HUANG Yong. Research Progress of Tunnel Surrounding Rock Classification Method and Application Trend of "Artificial Intelligence+" [J]. Tunnel Construction, 2023, 43(4): 563-582.
[4]	ZHANG Jianming, SHI Kebin, DALAYIHAN Bahetebieke, SHAN Hongze, SHI Renyi, FU Tao, LU Zhipeng. Evaluation and Prediction of TBM′s Geological Adaptability Based on VariableWeight Set PairMultidimensional Linked Normal Cloud Model [J]. Tunnel Construction, 2023, 43(4): 645-657.
[5]	LI Jianbin, JING Liujie, YANG Chen, LIN Fulong, ZHANG Na, LI Pengyu. Discussion on Technical Characteristics and Realization-Path of Intelligent TBMs [J]. Tunnel Construction, 2023, 43(3): 355-368.
[6]	WEN Bin. Key Technology and Application of Efficient Tunneling of an Extra-Long Tunnel Bored by Two Tunnel Boring Machines [J]. Tunnel Construction, 2022, 42(S1): 433-441.
[7]	DU Chuangdong, HONG Kairong, LI Zhijun, YANG Yandong. Key Technologies of Tunnel Boring Machine Passing through Unfavorable Geology： a Case Study of Entrance Section of a Plateau Railway Tunnel [J]. Tunnel Construction, 2022, 42(7): 1274-1288.
[8]	HONG Kairong, DU Yanliang, CHEN Kui, FENG Huanhuan, JIA Lianhui, XU Fei. Full-Face Tunnel Boring Machines (Shields/TBMs) in China: History, Achievements, and Prospects [J]. Tunnel Construction, 2022, 42(5): 739-756.
[9]	LI Zhijun, CHEN Kui, CHEN Qiao, ZHOU Yi, LI Zeng, YU Jingbo, ZHANG Xiao. Discussion on Open TBM Excavation Diameter of a Plateau Railway Tunnel [J]. Tunnel Construction, 2022, 42(5): 807-816.
[10]	LIU Xiaochun. Topological Optimization of Swing Structure of Tunnel Boring Machine Carried Bolt Drill [J]. Tunnel Construction, 2022, 42(1): 137-144.
[11]	ZHANG Xinwei. TBM Selection and Key Technologies of Qiandao Lake Water Distribution Project [J]. Tunnel Construction, 2021, 41(S2): 612-619.
[12]	WANG Heng. Research on Lightweight Algorithm for Edge Terminal of Rock Slag Classification [J]. Tunnel Construction, 2021, 41(S1): 161-.
[13]	JIA Jianbo, GAO Guangyi, WEN Xingming. Comprehensive Treatment Techniques for LargeScale Water and Mud Outburst in Gaoligongshan Tunnel [J]. Tunnel Construction, 2021, 41(S1): 394-.
[14]	GUO Zhi, TANG Xigang, HAN Lisen, TIAN Bin, DING Shaojun, LU Xiaofeng. Study and Practice on Negative Ring Launching Technique for DoubleShield TBM Used in Qingdao Metro [J]. Tunnel Construction, 2021, 41(S1): 425-.
[15]	YU Changying, ZHONG Zhiquan. Discussion on Construction Technology for Mode Conversion between Earth Pressure Balance and SingleShield TBM of DoubleMode Shield [J]. Tunnel Construction, 2021, 41(S1): 464-.

Realtime Force Monitoring Method for Disc Cutter in TBM Tunneling

PDF

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments